Lithium Metal Anode Interfacial Layer for Dendrite Control

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Solution Overview

Problem

Lithium metal anodes in batteries face challenges such as dendritic growth, low Coulombic efficiency, and safety concerns due to their high reactivity and volumetric changes during cycling, which existing technologies have not effectively addressed.

Innovation Solution

The implementation of an interfacial layer, such as hollow carbon nanospheres or hexagonal boron nitride, on the lithium metal anode to control reactivity and accommodate volumetric changes, preventing dendrite formation and enhancing cycling stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal is used as anode material to achieve high specific capacity, then energy storage density is improved, but dendritic growth and safety concerns occur

Engineering Contradiction:
Improvespecific capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A solid electrolyte interphase (SEI) layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This SEI layer acts as a protective barrier that prevents direct contact between lithium metal and electrolyte, thereby suppressing dendritic growth and improving safety while maintaining the high specific capacity of lithium metal (3860 mAh g−1).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a thin film SEI layer that is flexible enough to accommodate volumetric changes of lithium metal during cycling. This thin film structure provides mechanical protection against dendrite formation while allowing ionic transport, thus resolving the contradiction between maintaining high capacity and ensuring safety.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If lithium metal anode is used to achieve highest specific capacity, then energy density is improved, but dendritic and mossy metal deposits form causing low Coulombic efficiency

Engineering Contradiction:
Improvespecific capacityVSAvoidCoulombic efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The SEI layer serves as a mediator that facilitates uniform lithium ion deposition on the anode surface. By controlling the interface between lithium metal and electrolyte, the SEI layer promotes homogeneous plating behavior, which directly improves Coulombic efficiency while preserving the high specific capacity of lithium metal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the interfacial properties by forming a stable SEI layer with specific compositional and structural parameters. This parameter change at the interface suppresses uneven lithium deposition and mossy metal formation, thereby improving Coulombic efficiency without sacrificing the high capacity advantage of lithium metal anodes.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If lithium metal anode undergoes charge/discharge cycling, then battery operation is enabled, but volumetric changes cause SEI layer breakdown and electrolyte consumption

Engineering Contradiction:
Improvecycling operationVSAvoidelectrolyte consumption
Core Design Contradiction:
Duration of action of moving objectVSLoss of substance

Solution Approach 1:

The SEI layer is designed as a flexible thin film that can dynamically accommodate the volumetric expansion and contraction of lithium metal during charge/discharge cycling. This flexibility prevents SEI layer breakdown, maintaining interface integrity and reducing electrolyte consumption over extended cycling operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The stable SEI layer acts as a pre-formed protective cushion that anticipates and absorbs the mechanical stress from volumetric changes during cycling. This beforehand protection prevents direct exposure of lithium metal to electrolyte, thereby reducing electrolyte consumption and enabling sustained cycling operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS9985293B2Structure that encapsulates lithium metal for high energy density battery anode
Publication Date: 2018.05.29 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US9985293B2 patent drawing
  • US9985293B2 patent drawing
  • US9985293B2 patent drawing

AI summary

A battery includes 1) an anode, 2) a cathode, and 3) an electrolyte disposed between the anode and the cathode. The anode includes a current collector and an interfacial layer disposed over the current collector, and the interfacial layer includes an array of interconnected, protruding regions that define spaces.