Lithium Anode Polymer Layer for Dendrite Prevention

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Solution Overview

Problem

Lithium metal batteries face challenges with dendrite formation and reactions between lithium metal and electrolyte, leading to internal short circuits and thermal runaway, which hinder their commercialization due to safety concerns and capacity decay.

Innovation Solution

A lithium secondary battery design featuring a high-elasticity polymer layer with ultrahigh molecular weight, providing lithium ion conductivity and elastic deformation, disposed between the lithium anode and electrolyte to prevent dendrite formation and electrolyte consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective layer is applied to the lithium anode to prevent dendrite formation, then safety and cycle stability are improved, but device complexity increases due to additional layers

Engineering Contradiction:
Improvecycle stabilityVSAvoidanode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective layer is segmented into distinct functional layers: a first protective layer in direct contact with the lithium anode to prevent dendrite formation, and a second protective layer facing the electrolyte to prevent electrolyte consumption. This segmentation allows each layer to be optimized for its specific function while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective layer acts as an intermediary between the lithium anode and the electrolyte, mediating their interaction. The first protective layer mediates the anode-electrolyte interface to prevent harmful reactions, while the second protective layer mediates the electrolyte contact to prevent electrolyte consumption, thereby improving cycle stability without requiring complete structural redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a protective layer is applied to the lithium anode to prevent dendrite formation, then safety is improved, but device complexity increases due to additional layers

Engineering Contradiction:
ImprovesafetyVSAvoidanode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective layer is divided into two distinct layers with different functions: the first protective layer prevents dendrite formation at the anode interface, while the second protective layer prevents electrolyte consumption at the electrolyte interface. This segmentation enables targeted safety improvements without requiring a complete redesign of the anode structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective layer serves as an intermediary barrier between the lithium anode and electrolyte, mediating their interaction to prevent harmful reactions and dendrite formation. This intermediary structure improves safety by controlling the interface interactions without requiring complex multi-component systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If lithium metal is used as anode active material to achieve high capacity, then energy density is improved, but harmful factors increase due to dendrite formation and electrolyte reactions

Engineering Contradiction:
Improveenergy densityVSAvoiddendrite formation and electrolyte consumption
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The protective layer acts as an intermediary between the lithium metal anode and the electrolyte, allowing the high-capacity lithium metal to function while preventing harmful dendrite formation and electrolyte consumption. The first protective layer mediates the anode interface to prevent dendrites, while the second protective layer mediates the electrolyte contact to prevent consumption, thereby enabling high energy density without the associated harmful effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful functions of the lithium anode (dendrite formation and electrolyte consumption) are extracted and isolated from the beneficial function (high capacity). The protective layers selectively remove the harmful interactions while preserving the high-capacity charge-discharge cycles, allowing the lithium metal anode to deliver its full energy potential without the associated safety issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high-elasticity polymer layer effectively prevents dendrite formation, ensures uniform lithium deposition, and enhances cycle stability and safety, thereby improving the performance and longevity of lithium metal batteries.

Implementation Method 1

a thin layer of a high-elasticity polymer having a recoverable tensile elastic strain no less than 5%, a lithium ion conductivity no less than 10^-6 S/cm at room temperature

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

a high-elasticity polymer having a recoverable tensile elastic strain no less than 5%

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10770721B2Lithium metal secondary battery containing anode-protecting polymer layer and manufacturing method
Publication Date: 2020.09.08 HONEYCOMB BATTERY CO
  • US10770721B2 patent drawing
  • US10770721B2 patent drawing
  • US10770721B2 patent drawing

AI summary

Provided is lithium secondary battery comprising a cathode, an anode, and an electrolyte or separator-electrolyte assembly disposed between the cathode and the anode, wherein the anode comprises: (a) a foil or coating of lithium or lithium alloy as an anode active material; and (b) a thin layer of a high-elasticity polymer having a recoverable tensile strain no less than 5%, a lithium ion conductivity no less than 10−6 S/cm at room temperature, and a thickness from 1 nm to 10 μm, wherein the high-elasticity polymer contains an ultrahigh molecular weight polymer having a molecular weight from 0.5×106 to 9×106 g/mole and is disposed between the lithium or lithium alloy and the electrolyte or separator-electrolyte assembly.