Lithium Anode Segmentation for Safety and Capacity

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Solution Overview

Problem

Lithium secondary batteries face safety concerns due to their high energy density, which can lead to explosions or fires, and there is a need for high-capacity anode materials to support the increasing demands of compact and lightweight electronic devices.

Innovation Solution

The development of an anode structure that includes a lithium metal layer and a porous current collector with silicon or silicon oxide, carbon, and a binder resin, or a lithium-silicon composite, which are electrically connected to enhance chemical stability and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high energy density is used in lithium secondary batteries, then power and energy capacity are improved, but safety deteriorates due to explosion and fire risks

Engineering Contradiction:
Improveenergy capacityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The anode is divided into two separate anodes (first anode and second anode) that are electrically connected, allowing the lithium metal layer to be segmented and distributed across multiple substrates. This segmentation reduces the risk of localized thermal runaway while maintaining high energy density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A porous current collector is introduced as an intermediary structure between the lithium metal layer and the electrolyte. This porous current collector acts as a mediator that allows controlled lithium ion transport while providing structural stability and safety, separating the high-energy lithium metal from direct contact with the electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If high-capacity anode materials are used to increase battery capacity, then energy storage capability is improved, but safety and stability deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Different regions of the anode structure are assigned different functions: the lithium metal layer provides high capacity, the porous current collector provides safety and structural stability, and the binder resin provides adhesive quality. This local differentiation allows high capacity materials to be used while maintaining overall safety.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The anode uses a composite structure combining lithium metal layer, porous current collector, carbon, and binder resin. This composite material approach allows the high-capacity lithium metal to be combined with safety-providing materials, achieving both high capacity and safety.

Inventive Principle:
Principle #40Composite materials

3Productivity

If lithium metal layer is used in the anode, then charge and discharge efficiency is improved, but chemical stability deteriorates

Engineering Contradiction:
Improvecharge and discharge efficiencyVSAvoidchemical stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The porous current collector serves as an intermediary between the lithium metal layer and the electrolyte, enabling efficient lithium ion transport (maintaining high productivity) while providing a stable structural framework that protects the chemically reactive lithium metal (improving chemical stability).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A porous current collector is used instead of a dense one, allowing efficient lithium ion diffusion through the porous structure. This maintains high charge and discharge efficiency while the porous structure provides larger surface area for stable lithium deposition and better chemical stability.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed anode structure improves the initial charge and discharge efficiency, cycle characteristics, and overall safety of lithium secondary batteries, maintaining a high capacity retention rate over multiple charging and discharging cycles.

Implementation Method 1

a porous current collector, and silicon or silicon oxide, carbon and a binder resin, which are provided in pores of the porous current collector

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

silicon or silicon oxide, carbon and a binder resin, which are provided in pores of the porous current collector... a lithium-silicon composite or lithium-silicon oxide composite

Methodology Applied
Scientific EffectAlloying:

Data Source

PatentUS10680290B2Anode, lithium secondary battery comprising same, battery module comprising the lithium secondary battery, and method for manufacturing anode
Publication Date: 2020.06.09 LG ENERGY SOLUTION LTD
  • US10680290B2 patent drawing
  • US10680290B2 patent drawing
  • US10680290B2 patent drawing

AI summary

The present specification relates to an anode, a lithium secondary battery including the same, a battery module including the lithium secondary battery, and a method for manufacturing an anode.