Lithium Battery Cathode Composite for High Output

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Solution Overview

Problem

Lithium secondary batteries used in electric vehicles and hybrid electric vehicles require high-output characteristics but are limited by the use of expensive cobalt-based cathode active materials and amorphous carbon with low energy density, which are not suitable for high-output applications.

Innovation Solution

A lithium secondary battery design incorporating a cathode with a layered lithium transition metal oxide and a spinel lithium manganese oxide, combined with amorphous carbon as the anode active material, to enhance capacity and output characteristics, along with a specific separator for improved stability and ion permeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium cobalt composite oxide with layered structure is used as cathode active material, then battery capacity is maintained, but cost increases and output characteristics deteriorate

Engineering Contradiction:
Improveoutput characteristicsVSAvoidcost
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent uses a composite cathode active material consisting of lithium manganese oxide (spinel structure) as the main component (40-100 wt%) combined with lithium cobalt composite oxide (layered structure) (0-60 wt%). This composite approach leverages the high capacity of layered structure and the high output characteristics and stability of spinel structure, achieving both cost reduction and improved output characteristics without sacrificing battery capacity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the composition ratio parameters of the composite cathode active material, specifically setting lithium manganese oxide content at 40-100 wt% and lithium cobalt composite oxide at 0-60 wt%. By adjusting these compositional parameters, the battery achieves enhanced output characteristics and cost-effectiveness while maintaining adequate capacity

Inventive Principle:
Principle #35Parameter changes

2Power

If graphite is used as anode active material, then energy density is high, but high-output characteristics are poor

Engineering Contradiction:
Improvehigh-output characteristicsVSAvoidenergy density
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent employs amorphous carbon as the anode active material, which exhibits both high energy density (300 mAh/g or greater) and superior high-output characteristics compared to conventional graphite. The amorphous carbon structure provides better ion transport pathways and electrical conductivity, enabling the battery to deliver high power output while maintaining high energy density

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If amorphous carbon with capacity less than 300 mAh/g is used as anode, then manufacturing is easier, but energy density is insufficient for high-output applications

Engineering Contradiction:
Improveenergy densityVSAvoidanode material selection
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent specifies amorphous carbon with a capacity of 300 mAh/g or greater, establishing a clear parameter threshold that ensures both high energy density and high-output characteristics. This parameter specification guides material selection and manufacturing processes to achieve the desired performance level

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2685534B1High-power lithium secondary battery having improved output density characteristics
Publication Date: 2016.04.06 LG CHEM LTD

AI summary

Disclosed is a high-output lithium secondary battery including: a cathode that includes, as cathode active materials, a first cathode active material represented by Formula 1 below and having a layered structure and a second cathode active material represented by Formula 2 below and having a spinel structure, wherein the amount of the second cathode active material is between 40 and 100 wt% based on the total weight of the cathode active materials; an anode including amorphous carbon having a capacity of 300 mAh/g or greater; and a separator.