Lithium Battery Electrode Surface Roughness Control

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Solution Overview

Problem

Current rechargeable lithium batteries face limitations in cycle life characteristics, which are essential for maintaining high performance in portable digital devices, despite their high power and energy density.

Innovation Solution

The rechargeable lithium battery addresses this by controlling the surface roughness of the positive and negative electrodes within specific ranges (arithmetic average surface roughness of 155 to 419 nm for the positive electrode and 183 to 1159 nm for the negative electrode), using nickel-based active materials and a non-aqueous electrolyte with lithium salts, to enhance cycle life characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rechargeable lithium batteries use conventional electrode structures, then high power and energy density are achieved, but cycle life characteristics deteriorate

Engineering Contradiction:
Improvecycle life characteristicsVSAvoidbattery performance maintenance
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the surface roughness of electrodes within specific ranges (Ra 155-419 nm for positive electrode, Ra 183-1159 nm for negative electrode). This parameter optimization resolves the contradiction by improving cycle life characteristics while maintaining the battery's high power and energy density performance over extended periods.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrode surface roughness is not controlled, then manufacturing simplicity is maintained, but cycle life characteristics worsen

Engineering Contradiction:
Improvecycle life characteristicsVSAvoidelectrode surface control
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent establishes specific surface roughness parameter ranges for electrodes that can be achieved through conventional manufacturing processes. By defining Ra 155-419 nm for positive electrodes and Ra 183-1159 nm for negative electrodes, the invention improves cycle life without requiring complex or expensive manufacturing modifications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively improves the cycle life characteristics of the lithium battery, as demonstrated by increased capacity retention and reduced surface roughness, leading to improved battery performance over repeated charge and discharge cycles.

Implementation Method 1

a positive electrode that has a positive active material which is capable of reversibly intercalating and deintercalating lithium ions

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 2

an electrolyte

Methodology Applied
Scientific EffectIon transport:

Data Source

PatentUS7521151B2Rechargeable lithium battery with specific surface roughness of positive electrode and/or negative electrode
Publication Date: 2009.04.21 SAMSUNG SDI CO LTD
  • US7521151B2 patent drawing
  • US7521151B2 patent drawing
  • US7521151B2 patent drawing

AI summary

A rechargeable lithium battery includes a positive electrode having a positive active material to reversibly intercalate and deintercalate lithium ions, a negative electrode having a negative active material, and an electrolyte, wherein an arithmetic mean Ra of a surface roughness of the positive electrode is 155 to 419 nm, and an arithmetic mean Ra of a surface roughness of the negative electrode is 183 to 1159 nm after the rechargeable lithium battery is charged and discharged.