Lithium Battery Module for ISG Systems with 13.6-15.6 V Output

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Solution Overview

Problem

Lead acid batteries used in rechargeable battery modules for Integrated Starter and Generator (ISG) systems have low energy density, poor low-temperature starting characteristics, and reduced cycle-life due to repeated charging and discharging, necessitating a more efficient and durable battery solution.

Innovation Solution

A rechargeable lithium battery module comprising lithium-cobalt-based or lithium-iron-phosphate-based oxide positive active materials and carbon-based negative active materials, connected in series to achieve an output voltage range of 13.6 V to 15.6 V, with optional diodes and resistors for protection and enhanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lead acid batteries are used in rechargeable battery modules for ISG systems, then the system can provide basic power supply functionality, but the energy density is low and the volume is large

Engineering Contradiction:
Improveenergy densityVSAvoidbattery volume
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent changes the chemical composition parameters of the battery from lead acid to lithium-based materials (lithium-cobalt oxide, lithium-nickel-cobalt-manganese oxide, lithium-iron-phosphate). This fundamental parameter change enables higher energy density while reducing the volume required to store the same amount of energy, directly resolving the contradiction between energy density and volume.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If lead acid batteries are used in ISG systems, then the system can operate, but the cycle-life is reduced due to repeated charging and discharging

Engineering Contradiction:
Improvecycle-lifeVSAvoidbattery lifespan under repeated cycling
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent employs composite lithium-based materials combining multiple elements (cobalt, nickel, manganese, iron, phosphate) to create positive electrodes with enhanced structural stability and chemical durability. These composite materials resist degradation during repeated charging and discharging cycles, significantly extending the battery's cycle-life and operational reliability compared to conventional lead acid batteries.

Inventive Principle:
Principle #40Composite materials

3Reliability

If lead acid batteries are used in ISG systems, then the system can provide power, but the low-temperature starting characteristics are poor

Engineering Contradiction:
Improvelow-temperature starting characteristicsVSAvoiddischarge performance at low temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the electrochemical parameters of the battery system by using lithium-based materials with lower operating temperatures and different ionic conductivity characteristics. These material parameter changes enable the battery to maintain high discharge performance and starting capability even at low temperatures, overcoming the poor low-temperature characteristics of lead acid batteries.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If lead acid batteries are used in ISG systems, then the system can function, but the charging time is relatively long

Engineering Contradiction:
Improvecharging speedVSAvoidcharging time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent changes the electrochemical kinetics parameters by using lithium-based materials with higher ionic conductivity and faster reaction rates. These parameter changes enable rapid charge acceptance, reducing the time required to recharge the battery and significantly improving charging productivity compared to conventional lead acid systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium battery module provides improved low-temperature discharge characteristics, rapid charge capabilities, and extended cycle-life, outperforming lead acid batteries in the driving voltage region of ISG systems.

Implementation Method 1

a first rechargeable lithium battery cell (41) combined with a second rechargeable lithium battery cell (41), the first rechargeable lithium battery cell (41) including a positive electrode (3) including a first positive active material and a first negative electrode (2) including a first negative active material

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS8895176B2Lithium rechargeable battery module
Publication Date: 2014.11.25 SAMSUNG SDI CO LTD
  • US8895176B2 patent drawing
  • US8895176B2 patent drawing
  • US8895176B2 patent drawing

AI summary

A rechargeable lithium battery module includes a first rechargeable lithium battery cell combined with a second rechargeable lithium battery cell, the first rechargeable lithium battery cell being the same or different than the second rechargeable lithium battery cell, and the rechargeable lithium battery module has an output voltage of about 13.6 V to about 15.6 V.