Lithium Battery Negative Electrode Composite Material

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Solution Overview

Problem

Lithium secondary batteries face limitations in achieving high-current input characteristics, high-temperature storage efficiency, and long-term lifespan due to the low theoretical capacity of graphite used as a negative electrode active material, which hinders the rapid charging and discharging and commercialization of electric vehicles.

Innovation Solution

A lithium secondary battery with a negative electrode active material layer comprising a mixture of graphite particles and low crystalline carbon-based particles, optimized for exothermic peak properties and particle size distribution, allowing for rapid ion adsorption and release, improved high-temperature storage, and extended lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If graphite is used as negative electrode active material, then the battery structure is simple and easy to manufacture, but the charge/discharge rate is slow and high-current input characteristics cannot be realized

Engineering Contradiction:
Improveease of manufactureVSAvoidcharge/discharge rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent uses a composite negative electrode active material consisting of graphite particles and low crystalline carbon-based particles. The graphite provides structural stability and ease of manufacture, while the low crystalline carbon-based particles enable rapid lithium ion insertion/extraction, achieving high charge/discharge rates and high-current input characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the particle size distribution of both graphite and low crystalline carbon-based particles, controlling their diameter ratios and size ranges to improve lithium ion diffusion kinetics and enable rapid charging/discharging while maintaining manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If graphite is used as negative electrode active material, then the manufacturing process is simple, but high-temperature storage efficiency deteriorates and lifespan is reduced

Engineering Contradiction:
Improveease of manufactureVSAvoidhigh-temperature storage efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The composite structure combines graphite's structural stability with low crystalline carbon-based particles' superior high-temperature performance. This combination maintains manufacturing simplicity while significantly improving high-temperature storage efficiency and extending battery lifespan.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates different local environments within the negative electrode by distributing low crystalline carbon-based particles among graphite particles. This local modification allows different regions to perform different functions: graphite provides structural framework while low crystalline carbon regions provide high-temperature stability and rapid ion transport.

Inventive Principle:
Principle #3Local quality

3Device complexity

If graphite is used as negative electrode active material, then the battery structure is simple, but rapid charging and discharging cannot be achieved

Engineering Contradiction:
Improvedevice complexityVSAvoidcharging speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent maintains relatively simple battery structure by using a composite negative electrode active material rather than completely redesigning the battery architecture. The low crystalline carbon-based particles enable rapid lithium ion insertion/extraction, achieving fast charging speeds while keeping the overall structure comparable to conventional graphite-based batteries.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If high-capacity negative electrode active material is used, then the driving range increases, but the commercialization time is extended and reliability is reduced

Engineering Contradiction:
Improvedriving rangeVSAvoidlifespan performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent optimizes particle size parameters and composition ratios of the composite negative electrode active material to achieve a balance between capacity and reliability. The controlled particle size distribution and mixing ratios enable sufficient driving range while maintaining excellent high-temperature storage efficiency and lifespan performance for commercialization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves rapid charging and discharging capabilities, maintains capacity at high temperatures, and exhibits excellent lifespan characteristics without compromising energy density, making it suitable for electric vehicles and advancing their commercialization.

Implementation Method 1

the low crystalline carbon-based particles may be capable of adsorbing and releasing Li ions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the negative electrode active material layer has an apex of an exothermic peak in a temperature range of no less than 370° C. and no more than 390° C., as measured by differential scanning calorimetry (DSC)

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS11563206B2Lithium secondary battery
Publication Date: 2023.01.24 SK ON CO LTD
  • US11563206B2 patent drawing
  • US11563206B2 patent drawing
  • US11563206B2 patent drawing

AI summary

Provided is a lithium secondary battery. The lithium secondary battery includes a negative electrode including a negative electrode active material layer, wherein the negative electrode active material layer includes a mixed negative electrode active material including graphite particles and low crystalline carbon-based particles, and the negative electrode active material layer has an apex of an exothermic peak in a temperature range of no less than 370° C. and no more than 390° C., as measured by differential scanning calorimetry (DSC).