Lithium Battery High Density Electrode Tin Oxide Anode

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Solution Overview

Problem

Lithium rechargeable batteries face challenges with low energy density due to graphite's low density and safety concerns, as well as inadequate performance from oxide negative electrodes, particularly at high temperatures, where thermal instability leads to electrolyte decomposition and reduced cycle-life and safety.

Innovation Solution

A rechargeable lithium battery design featuring a positive electrode with a high active mass density, utilizing a lithiated intercalation compound and surface-treated with a compound like MXO_k, combined with a specific electrolyte composition including lithium hexafluorophosphate, lithium tetrafluoroborate, and a lithium imide-based compound, to enhance cycle-life and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If graphite is used as a negative active material, then discharge voltage and energy density are improved, but capacity per unit volume is reduced due to low density

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity per unit volume
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The patent uses a composite negative electrode material consisting of tin oxide particles embedded in a carbon matrix. This composite structure combines the high capacity of tin oxide (800 mAh/g) with the structural stability and conductivity of carbon, achieving both high energy density and high capacity per unit volume while maintaining good cycle life.

Inventive Principle:
Principle #40Composite materials

2Reliability

If graphite is used as a negative active material, then cycle life is improved due to reversibility, but safety is worsened due to reaction with organic electrolyte at high discharge voltage

Engineering Contradiction:
Improvecycle lifeVSAvoidsafety
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the negative electrode material parameters by using tin oxide with controlled particle size (0.1-10 μm) and specific crystal structure, which changes the electrochemical behavior to achieve both high capacity and improved safety characteristics at high discharge voltages.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If oxide negative electrode is used to improve capacity, then high capacity per unit weight is achieved, but initial irreversible capacity is increased

Engineering Contradiction:
Improvecapacity per unit weightVSAvoidinitial irreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent introduces lithium phosphate (Li3PO4) or lithium silicate (Li2SiO3) coating as an intermediary layer on the tin oxide particles. This coating acts as a protective barrier that reduces direct contact between tin oxide and electrolyte, thereby reducing initial irreversible capacity loss while maintaining high theoretical capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If positive electrode active mass density is increased to improve capacity, then high capacity is achieved, but cycle-life at high temperature is worsened due to thermal instability

Engineering Contradiction:
ImprovecapacityVSAvoidcycle-life at high temperature
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality improvement by coating only the surface of the positive electrode active material particles with aluminum oxide (Al2O3) or magnesium oxide (MgO). This thin protective layer (1-10 nm) locally enhances thermal stability at the particle surface where electrolyte contact occurs, while maintaining the high capacity properties of the bulk material.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high capacity, excellent cycle-life, and improved safety at high temperatures, maintaining battery performance and safety through optimized active mass density and electrolyte composition.

Implementation Method 1

lithium-transition element composite oxides being capable of intercalating lithium such as LiCoO2, LiMn2O4, LiNiO2

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

graphite, which can intercalate and deintercalate lithium ions... graphite has a low discharge potential of -0.2V

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 3

They use an organic electrolyte solution... LiPF6 and LiBF4, and as the non-aqueous solvent, ethylene carbonate and/or propylene carbonate

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

positive electrode with a high active mass density, utilizing a lithiated intercalation compound and surface-treated with a compound like MXO_k

Methodology Applied
Scientific EffectSurface coating: Coatings

Data Source

PatentEP1962364B1Rechargeable lithium battery
Publication Date: 2014.07.09 SAMSUNG SDI CO LTD
  • EP1962364B1 patent drawingFigure 1
  • EP1962364B1 patent drawing
  • EP1962364B1 patent drawing

AI summary

A rechargeable lithium battery includes a positive electrode including a positive active material being capable of intercalating and deintercalating lithium ions; a negative electrode including a negative active material being capable of intercalating and deintercalating lithium ions; and an electrolyte including a non-aqueous organic solvent and a lithium salt. The positive electrode has a positive active mass density of 3.65g/cc or more, and the lithium salt includes lithium hexafluorophosphate (LiPF6), lithium tetrafluoroborate (LiBF4), and a lithium imide-based compound. The rechargeable lithium battery has high capacity, excellent cycle-life, and reliability at a high temperature.