Lithium Battery Cathode with Concentration Gradient and Single Particle Structure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium secondary batteries face challenges in achieving high capacity, power, life-span, stability, and resistance to penetration-induced failures such as short-circuit and ignition, particularly with existing cathode active materials that lack sufficient stability and longevity.

Innovation Solution

A lithium secondary battery design incorporating a cathode active material comprising a first particle with a concentration gradient region and a second particle with a single particle structure, specifically a lithium metal oxide represented by Chemical Formula LixM1′aM2′bM3′cOy, where M1′, M2′, and M3′ are selected metals, and a blending weight ratio of the first and second particles optimized for improved electrical and mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a cathode active material with high capacity and power is used, then the battery achieves high performance, but the life-span and stability deteriorate

Engineering Contradiction:
Improvebattery powerVSAvoidbattery stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The cathode active material employs a concentration gradient structure where the composition varies from the central portion to the surface portion. The central portion has a first concentration of metal elements optimized for high capacity and power, while the surface portion has a second concentration optimized for stability and life-span. This local variation in composition allows different regions to perform different functions simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cathode active material is designed as a composite structure combining two different concentration regions within a single particle. This composite approach integrates the benefits of high-capacity materials in the core with stable materials at the surface, achieving both high power and long life-span without requiring separate particles or complex multi-layer structures.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a cathode active material with high capacity is used, then the battery achieves high energy density, but the resistance to penetration-induced failures deteriorates

Engineering Contradiction:
Improvelithium contentVSAvoidpenetration resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The surface portion of the cathode active material particles has a modified concentration of metal elements that provides enhanced structural integrity and resistance to penetration. This surface modification does not significantly reduce the overall lithium content and capacity while providing the necessary protection against penetration-induced failures such as short-circuit and ignition.

Inventive Principle:
Principle #3Local quality

3Productivity

If a cathode active material with improved electrical performance is used, then the battery charging rate increases, but the mechanical stability deteriorates

Engineering Contradiction:
Improvecharging rateVSAvoidmechanical stability
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The concentration gradient structure allows the central portion to be optimized for electrical performance and fast charging, while the surface portion maintains mechanical stability. The surface region's composition is tailored to provide structural support and resistance to mechanical degradation during charge-discharge cycles, enabling fast charging without sacrificing mechanical integrity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10644306B2Lithium secondary battery
Publication Date: 2020.05.05 SK ON CO LTD
  • US10644306B2 patent drawing
  • US10644306B2 patent drawing
  • US10644306B2 patent drawing

AI summary

A lithium secondary battery comprises a cathode active material including a first cathode active material particle having a concentration gradient region and a second cathode active material particle having a single particle structure, to obtain improved electrical performance and mechanical stability.