Li/FeS2 Cell Preconditioning Protocol

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Solution Overview

Problem

Primary lithium cells with iron disulfide (Li/FeS2) face issues of lithium surface passivation and initial voltage delay due to electrolyte interactions, leading to reduced performance and reliability.

Innovation Solution

A two-step pulsed discharge protocol at elevated temperatures, combined with a non-aqueous electrolyte comprising cyclic organic carbonates and elemental iodine, is used to mitigate lithium passivation and stabilize the electrolyte, improving cell performance and reducing voltage delay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional electrolyte is used in Li/FeS2 cells, then the cell structure is simple and easy to manufacture, but lithium surface passivation occurs and initial voltage delay increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrolyte is formulated as a composite system containing cyclic carbonate (EC or PC), chain carbonate (DMC, DEC, or EMC), and lithium iodide. This composite electrolyte composition works synergistically to prevent lithium passivation while maintaining electrical conductivity and cell performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Lithium iodide acts as an intermediary substance that mediates between the lithium anode and the carbonate electrolyte. It forms a stable interface layer that prevents direct harmful interactions between lithium metal and the electrolyte, thereby eliminating passivation and voltage delay

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the cell is discharged at high current drain, then power output is high, but voltage drops off quickly and energy output is reduced

Engineering Contradiction:
Improvepower outputVSAvoiddischarge duration
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The electrolyte composition parameters are optimized with specific ratios of cyclic to chain carbonates (20-80 wt% cyclic carbonate) and controlled lithium iodide concentration (0.1-5 wt%). These parameter changes enable the electrolyte to maintain stability and ionic conductivity across a wide range of discharge currents, allowing sustained high power output

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protocol enhances the Li/FeS2 cell's voltage profile and energy output by stabilizing the lithium anode and reducing internal resistance, resulting in improved reliability and performance.

Implementation Method 1

elemental iodine, is added to the electrolyte mixture so that it comprises between about 0.01 and 5 wt. % of the electrolyte mixture

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Implementation Method 2

A two-step pulsed discharge protocol at elevated temperatures

Methodology Applied
Scientific EffectThermal effect: Heating

Implementation Method 3

nonaqueous electrolyte comprising cyclic organic carbonates and elemental iodine

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS8197973B2Lithium cell
Publication Date: 2012.06.12 DURACELL US OPERATIONS INC
  • US8197973B2 patent drawing
  • US8197973B2 patent drawing
  • US8197973B2 patent drawing

AI summary

A primary cell having an anode comprising lithium and a cathode comprising iron disulfide (FeS2) and carbon particles.The cell can be in the configuration of a coin cell or the anode and cathode can be spirally wound with separator therebetween and inserted into the cell casing with electrolyte then added. The electrolyte comprises a lithium salt dissolved in a nonaqueous solvent mixture which may include an organic cyclic carbonate such as ethylene carbonate and propylene carbon. The cell after assembly is subjected to a two step preconditioning (prediscahrge) protocol involving at least two distinct discharge steps having at lease one cycle of pulsed current drain in each step and at least one rest period (step rest) between said two steps, wherein said step rest period is carried out for a period of time at above ambient temperature. The preconditioning improves cell performance.