Lithium-Friendly Colloid Coating for Dendrite-Stable Metal Anodes

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Solution Overview

Problem

Lithium metal anodes in lithium-ion secondary batteries face issues with dendrite growth and side reactions due to their high reactivity, leading to reduced cycle life and potential battery short circuits, which existing methods like liquid electrolyte additives and solid electrolyte barriers cannot effectively address, especially for all-solid-state batteries.

Innovation Solution

A method of preparing a lithium-friendly colloid paint involving functionalized carbon nanotubes doped with nitrogen, mixed with a polymer colloid and lithium salt, which forms a coating layer on the lithium metal surface to inhibit dendrite growth and enhance lithium ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolyte additives are used to form SEI layer, then lithium ion conduction and surface protection are improved, but the method is limited to liquid electrolytes and cannot be applied to all-solid-state batteries

Engineering Contradiction:
Improvesurface protectionVSAvoidelectrolyte type compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses a colloid paint as an intermediary coating layer between the lithium metal surface and the electrolyte. This colloid paint layer serves as a universal interface that works with both liquid and solid electrolytes, replacing the electrolyte-specific SEI layer formation approach while maintaining surface protection and ion conduction benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The colloid paint coating is designed to provide universal compatibility across different electrolyte types (liquid and solid). The coating performs multiple functions including surface protection, ion conduction facilitation, and dendrite inhibition, making it adaptable to various battery configurations without requiring electrolyte-specific formulations

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If oxide solid electrolyte is used as physical barrier layer, then lithium metal surface protection and dendrite inhibition are improved, but processing maturity and material compatibility are insufficient

Engineering Contradiction:
Improvedendrite inhibitionVSAvoidprocessing maturity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of the protective layer by using colloid paint with specific composition ratios and controlled drying conditions. This approach creates a flexible, processable coating that can be applied using conventional techniques, avoiding the processing challenges associated with oxide solid electrolytes while maintaining effective dendrite inhibition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The colloid paint is formulated as a composite material containing multiple components in specific ratios. This composite structure provides both the protective barrier function needed for dendrite inhibition and the processability required for easy manufacturing, combining benefits of different material types in a single applicably coating

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If lithium metal anode is used, then theoretical gram capacity and electrochemical potential are improved, but high reactivity leads to dendrite growth and continuous side reactions

Engineering Contradiction:
Improvetheoretical gram capacityVSAvoiddendrite growth
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by coating the lithium metal surface with colloid paint before the battery operates. This pre-formed protective layer prevents the high reactivity of lithium metal from causing dendrite growth and continuous side reactions, countering the harmful effects before they can occur during battery cycling

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The colloid paint coating is applied in advance to prepare the lithium metal surface for safe operation. This preliminary action creates a stable interface that controls lithium ion deposition and prevents the formation of fragile SEI layers, enabling the high capacity lithium metal anode to operate safely without dendrite issues

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium-friendly colloid paint significantly stabilizes lithium ion deposition and stripping, reducing side reactions and maintaining high cycle performance and Coulombic efficiency, thereby extending battery life and preventing dendrite formation.

Implementation Method 1

the highly lithium-friendly nitrogen-doped carbon nanotubes are uniformly dispersed in the polymer composite colloid

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

the highly lithium-friendly pyridine structure produces a high concentration of lithium ions inside the colloid

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240084148A1Method of preparing lithium-friendly colloid paint, lithium-friendly colloid paint and lithium metal battery negative electrode
Publication Date: 2024.03.14 HON HAI PRECISION INDUSTRY CO LTD
  • US20240084148A1 patent drawing
  • US20240084148A1 patent drawing
  • US20240084148A1 patent drawing

AI summary

The present application provides a method of preparing lithium-friendly colloid paint. The method comprises functionalizing a carbon nanotube material to obtain a plurality of carbon nanotubes with functional groups; dispersing the of carbon nanotube material with functional groups in a solution containing nitrogen molecules to from the dispersion liquid to obtain a carbon nanotube precursor; heat-treating the carbon nanotube precursors to obtain a plurality of nitrogen-doped carbon nanotubes; dispersing the plurality of nitrogen-doped carbon nanotubes in an organic solvent, and adding a dispersant obtain a nitrogen-doped carbon nanotube solution precursor; and providing a polymer material colloid and a lithium salt, and uniformly mixing the nitrogen-doped carbon nanotube solution precursor, the lithium salt and the polymer material colloid.