Lithium Composite Oxide with Sequential ZrO2 and LiZrO2 Coatings

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Solution Overview

Problem

Lithium secondary batteries face challenges in achieving high capacity, high output, and safety, particularly in high-performance electric vehicles, where existing positive electrode active materials do not adequately address issues of lifespan and storage characteristics at high temperatures.

Innovation Solution

A positive electrode active material is developed, comprising a lithium composite oxide with sequential zirconium oxide and lithium zirconium oxide coating layers, which are formed through a specific preparation method involving mixing, drying, and heat-treating with zirconium and lithium precursors, enhancing the battery's lifespan and storage characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a lithium composite oxide is used as a positive electrode active material to achieve high capacity and high output, then the battery performance is improved, but the lifespan and storage characteristics at high temperatures deteriorate due to side reactions with the electrolyte

Engineering Contradiction:
Improvebattery outputVSAvoidlifespan and storage characteristics
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A zirconium oxide coating layer is introduced as an intermediary between the lithium composite oxide and the electrolyte. This coating layer acts as a protective barrier that prevents direct contact and side reactions between the active material and electrolyte, thereby improving lifespan and storage characteristics while maintaining the high power performance of the lithium composite oxide

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode active material is designed as a composite structure consisting of lithium composite oxide particles coated with zirconium oxide. This composite material combines the high capacity and high output properties of lithium composite oxide with the stability and protective properties of zirconium oxide, resolving the contradiction between power performance and reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If the thickness of the zirconium oxide coating layer is increased to improve protection against side reactions, then the lifespan is improved, but the initial efficiency and capacity retention deteriorate due to increased resistance to lithium ion diffusion

Engineering Contradiction:
ImprovelifespanVSAvoidinitial efficiency and capacity retention
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The thickness of the zirconium oxide coating layer is precisely controlled within a specific range (1 nm to 20 nm) to optimize the balance between protection and ion diffusion. This parameter optimization ensures that the coating is thick enough to provide protective barriers against side reactions while remaining thin enough to allow efficient lithium ion diffusion, thereby maintaining both lifespan and initial efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution improves the lifespan and storage characteristics of lithium secondary batteries by forming a stable coating layer that prevents side reactions with the electrolyte, thereby enhancing the battery's capacity retention and safety at high temperatures.

Implementation Method 1

heat-treating the resultant having the lithium precursor added thereto to prepare a positive electrode active material

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

adding a lithium precursor to the resultant of the mixing and drying process, and heat-treating the resultant having the lithium precursor added thereto

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS10128499B2Positive electrode active material, preparing method thereof, and lithium secondary battery including positive electrode comprising the positive electrode active material
Publication Date: 2018.11.13 SAMSUNG SDI CO LTD
  • US10128499B2 patent drawing
  • US10128499B2 patent drawing
  • US10128499B2 patent drawing

AI summary

A positive electrode active material includes a lithium composite oxide and a zirconium oxide coating layer and a lithium zirconium oxide coating layer that are in a form of sequential layers on the lithium composite oxide.