Lithium Composite Oxide Core-Shell Structure for Battery Capacity

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Solution Overview

Problem

Nonaqueous electrolyte secondary batteries using existing positive electrode active materials have a low active material utilization rate and poor cycle characteristics due to small capacity per active material weight and low resistance to pulverization during charging and discharging.

Innovation Solution

A positive electrode active material comprising lithium composite oxide particles with a nickel-to-total metal elements ratio greater than 30 mol%, featuring secondary particles with an average diameter of 1 μm or more and a shell around each secondary particle, along with surface layer voids between the secondary particle and the shell, enhancing the reaction area and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If primary particles with large particle diameters are used as positive electrode active material, then resistance to pulverization during charging and discharging is improved, but capacity per active material weight decreases

Engineering Contradiction:
Improveresistance to pulverizationVSAvoidcapacity per active material weight
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The positive electrode active material is divided into a core secondary particle and a shell layer, creating a segmented structure. The core contains primary particles with large diameters (1 μm or more) that provide resistance to pulverization, while the shell provides additional reactive surface area that increases capacity per weight. This segmentation allows both large and small particle characteristics to coexist in one material system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shell is nested around the core secondary particle, forming a core-shell structure. The core contains primary particles with diameters of 1 μm or more for mechanical strength, while the nested shell layer contributes additional capacity without compromising the core's resistance to pulverization. This nested arrangement enables the inner core to provide structural stability while the outer shell enhances reactive surface area.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the surface area of active material is increased to improve capacity, then capacity per active material weight improves, but resistance to pulverization during charging and discharging deteriorates

Engineering Contradiction:
Improvecapacity per active material weightVSAvoidresistance to pulverization
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The material is segmented into a core region with large primary particles for mechanical strength and a shell region with higher surface area for increased capacity. This segmentation allows the system to simultaneously achieve both high capacity per weight and high resistance to pulverization by assigning different functional roles to different parts of the structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the active material have different local qualities: the core region has large primary particles optimized for mechanical strength and resistance to pulverization, while the shell region has a structure optimized for high surface area and reactive capacity. This local differentiation allows each region to excel at its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9997774B2Positive electrode active material for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery
Publication Date: 2018.06.12 PANASONIC HOLDINGS CORP
  • US9997774B2 patent drawing
  • US9997774B2 patent drawing
  • US9997774B2 patent drawing

AI summary

A positive electrode active material for a nonaqueous electrolyte secondary battery contains a lithium composite oxide particle as a main component, in which a ratio of Ni to a total number of moles of all metal elements other than Li is greater than 30 mol %. The lithium composite oxide particle includes a secondary particle being aggregation of primary particles having an average particle diameter of 1 μm or more, and a shell constituted around the secondary particle. A surface layer void is present between the secondary particle and the shell.