Lithium-Doped SiOx Anode Material for High-Capacity Cycle Stability

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Solution Overview

Problem

Conventional lithium secondary batteries using graphite-based materials have low energy density due to low theoretical capacity, while Si-based materials face issues with large volume expansion and low initial coulombic efficiency, making them unsuitable for practical applications.

Innovation Solution

A lithium-doped silicon-based oxide negative electrode active material is developed, with controlled crystallinity and optimized through a Li pretreatment process to improve battery stability and efficiency by adjusting the ratio of specific reversible and irreversible phases, using silicon oxide and lithium silicates like Li2SiO3 and Li2Si2O5, and suppressing crystalline silicon growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si-based material is used as negative electrode active material, then theoretical capacity is improved (3580 mAh/g), but volume expansion occurs (~400%) leading to deteriorated battery life characteristic

Engineering Contradiction:
Improvetheoretical capacityVSAvoidbattery life characteristic
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses SiOx material as a composite negative electrode active material that combines silicon oxide with conductive carbon materials. This composite structure provides high theoretical capacity while the carbon matrix constrains volume expansion, thereby improving battery life characteristic

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the oxidation state parameter of silicon from Si (0) to SiOx (+4), which fundamentally alters the volume expansion behavior. Silicon oxide exhibits significantly lower volume expansion during lithium insertion/extraction compared to pure silicon, thus maintaining reliability while preserving high capacity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If SiOx material is used as negative electrode active material, then volume expansion rate is reduced, but initial coulombic efficiency becomes low due to formation of irreversible phase

Engineering Contradiction:
Improvelife characteristicVSAvoidinitial coulombic efficiency
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent performs preliminary lithium insertion into SiOx before battery assembly through controlled reaction with lithium metal or lithium compounds. This preliminary action pre-forms the lithium silicate phase, reducing the amount of irreversible phase formation during initial battery cycling and thereby improving initial coulombic efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates local lithium-rich regions within the SiOx structure through controlled partial reduction or surface treatment. These local regions serve as lithium reservoirs that can rapidly supply lithium during initial cycling, improving initial efficiency without compromising the overall structural stability

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If Li pretreatment is performed on silicon-based oxide, then initial efficiency is improved, but crystallinity of silicon-based oxide increases which may affect performance

Engineering Contradiction:
Improveinitial efficiencyVSAvoidcrystallinity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent carefully controls the temperature parameter during Li pretreatment, maintaining it below the crystallization temperature of SiOx. By changing the thermal parameter within an optimal range, the patent achieves lithium insertion for improved initial efficiency while preventing unwanted crystallization that would harm electrochemical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs periodic or cyclic Li pretreatment processes with multiple stages of lithium insertion and removal. This periodic action allows controlled modification of the SiOx structure to improve initial efficiency while the rest periods prevent excessive crystallization, maintaining the desired amorphous or microcrystalline structure

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances battery capacity, improves initial efficiency, and extends the life of the battery by mitigating volume expansion and crystalline silicon growth, resulting in improved discharge capacity and stability.

Implementation Method 1

a negative electrode for a lithium secondary battery, and a lithium secondary battery

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 2

a negative electrode for a lithium secondary battery, and a lithium secondary battery

Methodology Applied
Scientific EffectDeintercalation:

Data Source

PatentUS20260074194A1Lithium-Doped Silicon-Based Oxide Negative Electrode Active Material, Method of Preparing the Same, and Negative Electrode and Secondary Battery Including the Same
Publication Date: 2026.03.12 SK ON CO LTD
  • US20260074194A1 patent drawing
  • US20260074194A1 patent drawing

AI summary

Provided are a negative electrode active material which includes negative electrode active material particles which includes a silicon oxide (SiOx, 0<x≤2); and at least one lithium silicate selected from Li2SiO3, Li2Si2O5, and Li4SiO4 in at least a part of the silicon oxide. A signal generated in a region of 200 to 600 cm−1 according to a Raman spectrum is subjected to deconvolution into three peaks, which are set to peak A, peak B, and peak C from lowest to highest of an absolute value of a wavenumber. Also disclosed are a method of preparing the same, and a negative electrode and a lithium secondary battery including the negative electrode active material.