Lithium Electrode Protective Layer for Uniform Conductivity

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Solution Overview

Problem

Lithium metal electrodes in lithium secondary batteries face challenges with non-uniform electrical conductivity, leading to the growth of lithium dendrites and the formation of 'dead Li', which reduces battery capacity and stability.

Innovation Solution

A lithium electrode with a protective layer comprising an electrically conductive matrix and an ion conductive electrolyte, where the electrolyte is formed both within and on the surface of the matrix, ensuring uniform electrical conductivity and inhibiting dendrite growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as a negative electrode to increase energy density, then battery energy density is improved, but lithium dendrite growth occurs causing safety issues and reduced cycle life

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A protective layer is introduced as an intermediary between the lithium metal negative electrode and the electrolyte. This protective layer mediates the interaction by providing a stable interface that prevents direct harmful reactions while maintaining ionic conductivity, thereby suppressing dendrite growth and improving cycle life without sacrificing energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective layer is constructed as a composite material containing conductive particles (such as carbon black, acetylene black, or carbon fiber) bound together by a binder. This composite structure provides both electrical conductivity to prevent localized current density differences and mechanical stability to suppress dendrite formation, resolving the contradiction between energy density and cycle life

Inventive Principle:
Principle #40Composite materials

2Reliability

If a protective layer is formed on lithium metal to prevent dendrite growth, then cycle life is improved, but electrical conductivity uniformity deteriorates

Engineering Contradiction:
Improvecycle lifeVSAvoidelectrical conductivity uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The protective layer is designed with locally optimized properties where conductive particles are distributed throughout the binder matrix to ensure uniform electrical conductivity across different regions. This local quality adjustment prevents localized current density differences that would otherwise promote dendrite formation, while the overall composite structure maintains cycle life improvement

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protective layer employs a porous structure formed by the network of conductive particles and binder that allows uniform electrolyte penetration and ionic transport. This porous architecture ensures consistent electrical conductivity throughout the layer while maintaining the protective function against dendrite growth

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protective layer enhances the electrical conductivity of the lithium electrode, suppressing dendrite growth and preventing the formation of 'dead Li', thereby improving battery performance and extending cycle life.

Implementation Method 1

the protective layer comprises an electrically conductive matrix and an ion conductive electrolyte

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11870078B2Lithium electrode and lithium secondary battery comprising same
Publication Date: 2024.01.09 LG ENERGY SOLUTION LTD
  • US11870078B2 patent drawing

AI summary

A lithium electrode includes a protective layer containing an ion conductive electrolyte in the interior and on the surface of the electrically conductive matrix. The protective layer may make the electrical conductivity of the surface of the lithium electrode uniform, imparts strength during the growth of lithium dendrites, physically prevents the growth of lithium dendrites, and suppresses the generation of dead lithium.