Lithium Battery Electrode Nanoparticle Distribution

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Solution Overview

Problem

Lithium secondary batteries using conventional graphite as negative electrode active material face insufficient capacity for electric vehicle applications, and alternative materials like carbon-based or metal compounds have stability and lifespan challenges.

Innovation Solution

Incorporating nanoparticles, including transition metals or their oxides, distributed on a current collector or graphene layer, with an active material layer to enhance capacity and reduce interfacial resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If graphite is used as negative electrode active material, then the battery structure is simple and easy to manufacture, but the capacity is insufficient for electric vehicle applications

Engineering Contradiction:
Improvebattery capacityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent uses composite materials by combining transition metal nanoparticles (such as cobalt, nickel, or their oxides) with graphite or other carbon-based materials. This composite structure allows the battery to achieve higher capacity while maintaining structural integrity and ease of manufacture, as the nanoparticles are distributed within the existing graphite matrix rather than replacing it entirely.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by distributing transition metal nanoparticles at specific locations within the electrode structure. The nanoparticles are dispersed throughout the graphite matrix or positioned at specific interfaces, providing localized enhancement of lithium ion insertion/extraction capacity while maintaining the overall simplicity of the graphite-based electrode structure.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If alternative materials like carbon-based or metal compounds are used to improve capacity, then the battery capacity increases, but the material stability and battery lifespan deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidmaterial stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a stable composite structure where transition metal nanoparticles are embedded within or on the surface of graphite or other stable carbon-based materials. The graphite matrix provides structural stability and long-term durability, while the transition metal nanoparticles contribute enhanced capacity. This composite approach allows the battery to achieve higher capacity without sacrificing the inherent stability of graphite.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses graphite or carbon-based materials as an intermediary matrix that stabilizes the transition metal nanoparticles. The carbon matrix acts as a stable host structure that prevents degradation of the transition metal compounds while allowing them to function effectively for lithium ion storage, thus improving capacity without compromising reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If nanoparticles are distributed on current collector surface, then the interfacial resistance decreases and capacity improves, but the device complexity increases

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies local quality by placing transition metal nanoparticles only at the current collector surface or within the electrode matrix where they are most effective for lithium ion storage. This localized placement enhances capacity and reduces interfacial resistance without requiring complex modifications throughout the entire battery structure, maintaining relative simplicity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the electrode structure into distinct functional zones: the current collector, the nanoparticle distribution layer, and the active material layer. This segmentation allows each component to perform its specific function optimally while maintaining a clear, manageable structure that is not overly complex.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves battery capacity by up to 30% and extends lifespan through reduced interfacial resistance and improved material stability.

Implementation Method 1

nanoparticles distributed on a surface of the current collector, each of the nanoparticles including a transition metal or an oxide of the transition metal

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an electrolyte disposed therebetween to allow migration of lithium ions

Methodology Applied
Scientific EffectIon migration: Electrolyte

Data Source

PatentUS10141576B2Electrode structure for lithium secondary battery and lithium secondary battery having the electrode structure
Publication Date: 2018.11.27 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US10141576B2 patent drawing
  • US10141576B2 patent drawing
  • US10141576B2 patent drawing

AI summary

There is provided an electrode for a lithium secondary battery. The electrode include a current collector; nanoparticles distributed on a surface of the current collector, each of the nanoparticles including a transition metal or an oxide of the transition metal; and an active material layer disposed on a surface of the current collector having the nanoparticles distributed thereon. This electrode may be employed as a negative electrode for the lithium second battery, to improve a capacity of the lithium second battery.