Lithium Storage Electrode Pore Structure for Low-Temperature Output

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Solution Overview

Problem

Existing non-aqueous lithium-type electricity storage elements face challenges in achieving high energy density and high output while maintaining performance in a wide temperature environment, particularly due to increased internal resistance and lithium dendrite formation at low temperatures.

Innovation Solution

The solution involves using activated carbon in the positive electrode active material with formed active sites that interact reversibly with Li ions, optimizing the mesopore and micropore volumes, and specific surface areas to enhance capacity and ion diffusivity without impairing lithium ion diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If energy density is increased by surface modification or fine pore control of positive electrode active material layer, then energy density is improved, but lithium ion diffusion is impaired and output characteristic in lowered temperature environment is reduced

Engineering Contradiction:
Improveenergy densityVSAvoidoutput characteristic
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies local quality by creating distinct pore size regions within the positive electrode active material layer. Micropores (0.003-0.05 μm) provide high surface area for lithium ion adsorption to increase energy density, while mesopores (0.05-2.0 μm) provide diffusion channels to maintain output characteristics. This spatial differentiation of pore functions resolves the contradiction between energy density and output performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a composite pore structure combining micropores and mesopores within the same positive electrode active material layer. This composite architecture allows the material to simultaneously exhibit high capacity (from micropores) and good ion transport (from mesopores), resolving the trade-off between energy density and output characteristic.

Inventive Principle:
Principle #40Composite materials

2Productivity

If charge-discharge is carried out by non-Faraday reaction using activated carbon electrode, then output characteristic and durability are improved, but energy density is reduced

Engineering Contradiction:
Improveoutput characteristicVSAvoidenergy density
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs porous activated carbon with a specifically controlled pore size distribution (micropores and mesopores) to increase the effective surface area available for lithium ion adsorption. This increases the capacitance and energy density while maintaining the non-Faraday reaction mechanism that provides high output and durability characteristics.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If charge-discharge is carried out by Faraday reaction using oxide or carbon material electrode, then energy density is improved, but durability and output characteristic are reduced

Engineering Contradiction:
Improveenergy densityVSAvoiddurability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the pore size parameter distribution within the activated carbon material, creating a bimodal distribution with micropores for high capacity and mesopores for ion transport. This parameter optimization allows the non-Faraday reaction system to achieve energy density comparable to Faraday reaction systems while maintaining superior durability through the capacitive mechanism.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a non-aqueous lithium-type electricity storage element with improved energy density and output characteristics that are maintained across a wide temperature range, reducing internal resistance and preventing performance degradation.

Implementation Method 1

non-Faraday reaction by adsorption/desorption of anions similar to an electrical double layer capacitor at about 3 V or higher, at the positive electrode

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Faraday reaction by intercalation/release of lithium ions similar to a lithium ion battery, at the negative electrode

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentEP3712915B1Non-aqueous lithium-type electricity storage element
Publication Date: 2024.01.03 ASAHI KASEI KOGYO KABUSHIKI KAISHA
  • EP3712915B1 patent drawing
  • EP3712915B1 patent drawing
  • EP3712915B1 patent drawing

AI summary

Provided is a non-aqueous lithium-type electricity storage element which includes a positive electrode current collector having a positive electrode active material layer disposed thereon, wherein, in a solid-state 7Li-NMR spectrum of the positive electrode active material layer, a signal area ratio a/b, which is the ratio of a signal area ratio of component A having a signal at least at -2 to 2.5 ppm to a signal area of component B having a signal at -6 to -2.5 ppm is 1.5 to 20.0.