Lithium Electrode Protective Layer for Dendrite-Free SEI Formation

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Solution Overview

Problem

Lithium metal electrodes in lithium-ion batteries face challenges with dendrite formation and side reactions, leading to reduced battery lifetime and performance, particularly in lithium-sulfur secondary batteries, due to non-uniform ion distribution and inadequate Solid Electrolyte Interphase (SEI) layer formation.

Innovation Solution

A lithium electrode with a protective layer composed of a copolymer containing an acetal functional group and a fluorine-based material is developed, which forms a stable LiF-rich SEI layer, preventing dendrite growth and side reactions by uniformly distributing Li+ ions and enhancing the battery's cycle lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as a negative electrode to increase energy density, then the battery energy density is improved, but lithium dendrite formation occurs leading to reduced reliability and shortened lifetime

Engineering Contradiction:
Improveenergy densityVSAvoidbattery stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A protective layer comprising a copolymer of fluoroethylene carbonate (FEC) and vinylene carbonate (VC) is introduced as an intermediary between the lithium metal electrode and the electrolyte. This protective layer mediates the interaction by providing a stable interface that prevents direct contact between lithium metal and electrolyte, thereby suppressing dendrite formation and side reactions while maintaining the high energy density benefits of lithium metal

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective layer is formed using a composite copolymer system combining FEC and VC monomers. This composite material approach leverages the complementary properties of both monomers: FEC provides mechanical strength and stability, while VC enhances Li+ ion conductivity and SEI layer formation, creating a synergistic protective interface that simultaneously addresses multiple failure mechanisms

Inventive Principle:
Principle #40Composite materials

2Reliability

If a protective layer is formed on lithium metal electrode to prevent dendrite formation, then reliability is improved, but Li+ ion distribution uniformity deteriorates leading to reduced manufacturing precision

Engineering Contradiction:
Improvedendrite preventionVSAvoidLi+ ion distribution uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The protective layer's composition parameters are optimized by controlling the FEC and VC monomer ratio, molecular weight, and crosslinking degree. By adjusting these parameters, the protective layer achieves an optimal balance between mechanical strength (for dendrite prevention) and ion conductivity (for uniform Li+ distribution), resolving the contradiction between reliability and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The protective layer is designed with a controlled porous structure that facilitates uniform Li+ ion transport. The porous architecture provides multiple ion transport pathways, ensuring homogeneous current distribution across the electrode surface while maintaining the protective function against dendrite formation

Inventive Principle:
Principle #31Porous materials

3Reliability

If conventional protective layers are applied to lithium metal electrodes, then some protection is provided, but they fail to simultaneously achieve uniform Li+ ion distribution and effective SEI layer formation

Engineering Contradiction:
Improveprotective functionVSAvoidSEI layer formation effectiveness
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protective layer is pre-formed on the lithium metal electrode before battery assembly and initial charging. This preliminary protective interface ensures that during the first charging cycle, Li+ ions are already guided through a controlled pathway, enabling uniform SEI layer formation from the outset and preventing the formation of non-uniform or defective SEI structures that would occur without pre-protection

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protective layer effectively suppresses lithium dendrite formation and side reactions, significantly increasing the battery's lifetime and performance, especially in lithium-sulfur secondary batteries by forming a stable SEI layer and preventing polysulfide shuttle phenomena.

Implementation Method 1

the protective layer comprises a copolymer containing an acetal and a fluorine-based material... forms a stable LiF-rich SEI layer, preventing dendrite growth and side reactions

Methodology Applied
Scientific EffectSolid Electrolyte Interphase (SEI) layer formation:

Implementation Method 2

distribute Li+ ions uniformly on the surface of the electrode... uniformly distributing Li+ ions and enhancing the battery's cycle lifetime

Methodology Applied
Scientific EffectIon distribution: Diffusion

Implementation Method 3

the protective layer comprises a copolymer containing an acetal and a fluorine-based material... forming a stable SEI layer and preventing polysulfide shuttle phenomena

Methodology Applied
Scientific EffectFluorine-based SEI layer formation:

Data Source

PatentUS11862791B2Lithium electrode and lithium secondary battery comprising same
Publication Date: 2024.01.02 LG ENERGY SOLUTION LTD
  • US11862791B2 patent drawing
  • US11862791B2 patent drawing
  • US11862791B2 patent drawing

AI summary

A lithium electrode and a lithium secondary battery the same are disclosed. More specifically, a lithium electrode is disclosed that can increase the lifetime of the battery by providing a protective layer containing a copolymer containing an acetal functional group forming a stable SEI layer through a chemical reaction with lithium metal and a fluorine-based functional group capable of forming a LiF-rich SEI layer on the surface of the lithium metal to inhibit the formation of lithium dendrite and inhibit the side reaction of lithium metal and electrolyte solution.