Lithium-Excess Cathode Composition for Cycle-Stable Energy Density

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium secondary batteries using 'lithium excess type' active materials face challenges in maintaining high energy density and energy density retention rate during charge-discharge cycles, particularly in automotive applications such as electric vehicles.

Innovation Solution

A lithium transition metal composite oxide with an α-NaFeO2 type crystal structure, represented by the formula LiwNi x Co y Mn z O1+w, where w > 1, x + y + z = 1, and specific molar ratios of x, y, and z are adjusted to optimize energy density and retention, achieved through a method involving coprecipitation and firing of transition metal and lithium compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the molar ratio Mn/Me exceeds 0.5 in LiMeO2 type active material, then the discharge capacity increases to 150-180 mAh/g, but the crystal structure changes from α-NaFeO2 type to spinel type during charging, resulting in poor charge-discharge cycle performance

Engineering Contradiction:
Improvedischarge capacityVSAvoidcharge-discharge cycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by introducing a lithium excess type active material with formula Li a MeO 1+a where a > 1, and specifically controls the molar ratio of Li to Me to be greater than 1. This parameter change allows the material to maintain the α-NaFeO2 crystal structure even when Mn/Me ratio exceeds 0.5, preventing structural transformation to spinel type during charging while maintaining high discharge capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining multiple transition metals (Ni, Co, Mn) in specific ratios within the lithium excess type structure. The composite oxide Li a Ni x Co y Mn z O 1+a integrates the benefits of different metals: Ni provides high capacity, Co provides stability, and Mn provides cost-effectiveness, while the lithium excess composition maintains structural integrity during cycling

Inventive Principle:
Principle #40Composite materials

2Reliability

If LiCoO2 is used as the positive active material, then the battery achieves practical use with stable performance, but the discharge capacity is limited to about 120-130 mAh/g

Engineering Contradiction:
Improvecharge-discharge cycle performanceVSAvoiddischarge capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the stoichiometric parameters by using a lithium excess type active material where the molar ratio of Li to Me exceeds 1 (a > 1 in Li a MeO 1+a). This deviation from stoichiometric composition enables the material to achieve discharge capacity of 150-180 mAh/g while maintaining structural stability and charge-discharge cycle performance through the specific composition range defined in the patent

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If a lithium excess type active material with Li/Me > 1 and Mn/Me > 0.5 is used, then the α-NaFeO2 structure is maintained after charging with high discharge capacity, but the energy density retention rate decreases during charge-discharge cycles

Engineering Contradiction:
Improvedischarge capacityVSAvoidenergy density retention rate
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the composition parameters by defining specific ranges for a, x, y, and z in the formula Li a Ni x Co y Mn z O 1+a. The lithium excess ratio (a-1) is controlled to balance capacity and retention, while the transition metal ratios are optimized to maintain structural stability. This parameter optimization achieves both high discharge capacity and improved energy density retention rate during charge-discharge cycles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite oxide structure Li a Ni x Co y Mn z O 1+a where multiple transition metals work synergistically. The specific composition ratios are designed to maintain the α-NaFeO2 structure during charging while providing high capacity, and the composite nature of the material improves energy density retention rate by distributing stress and preventing structural degradation during cycling

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a lithium excess type positive active material with high energy density and retention rate, enhancing the performance of lithium secondary batteries in automotive applications by maintaining high energy density and efficiency across charge-discharge cycles.

Implementation Method 1

a method involving coprecipitation and firing of transition metal and lithium compounds

Methodology Applied
Scientific EffectCoprecipitation: Coprecipitation

Implementation Method 2

firing the mixture to produce a lithium transition metal composite oxide having an α-NaFeO 2 type crystal structure

Methodology Applied
Scientific EffectFiring: Sintering

Data Source

PatentEP3486980B1Positive active material for lithium secondary battery, method for producing same, and lithium secondary battery
Publication Date: 2023.09.13 GS YUASA INT LTD
  • EP3486980B1 patent drawingFigure 1~2
  • EP3486980B1 patent drawingFigure 3~4
  • EP3486980B1 patent drawingFigure 5~6

AI summary

A positive active material for a lithium secondary battery containing a lithium transition metal composite oxide, wherein the lithium transition metal composite oxide has an α-NaFeO2 type crystal structure, and is represented by formula LiwNixCoyMnzO1+w (w > 1, x + y + z = 1) 0.30 < x < 0.37, 0 ≤ y < 0.05, 0.63 < z < 0.70, and 0.47 < (w - 2x - y)/w < 0.51, or formula LiaNixCoyMnzO1+a (1 < a, x < z, x + y + z = 1), -0.06 ≤ ω ≤ 0.06, ω = 2 - (a - 2x - y)/(z - x), and 0 ≤ y ≤ 0.105.