Lithium Extraction via Oxygenated Metal Compounds

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Solution Overview

Problem

Current methods for lithium extraction from brine and mineral ores are laborious and inefficient, requiring significant water and time, and are weather-dependent.

Innovation Solution

A lithium extraction system using a stationary phase material with oxygenated metal compounds, such as bismuth, antimony, aluminum, or gallium oxides, that captures lithium salts through Lewis acid-base interactions, followed by an eluent to release the lithium salts, allowing for efficient separation from brine and pulverized rock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional evaporation methods are used to extract lithium from brine, then lithium can be obtained, but the process requires large volumes of water and takes a very long time (15-18 months)

Engineering Contradiction:
Improveextraction speedVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical/thermal evaporation process with a chemical extraction system using oxygenated metal compounds as stationary phase and selective eluents. This chemical approach achieves lithium extraction in hours rather than months by utilizing specific chemical interactions (Lewis acid-base interactions) between the oxygenated metal compounds and lithium ions, fundamentally substituting the extraction mechanism to achieve dramatically faster processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the extraction parameters by using selective chemical reagents (eluents) that specifically interact with lithium ions at controlled conditions. By adjusting parameters such as eluent composition, flow rate, and stationary phase composition, the system achieves rapid and selective lithium extraction without requiring the extensive time and water volumes of traditional evaporation methods.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If traditional evaporation methods are used to extract lithium from brine, then lithium can be obtained, but the process requires evaporation of over half a million liters of water per ton of lithium carbonate

Engineering Contradiction:
Improveextraction efficiencyVSAvoidwater consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent replaces the water-intensive mechanical evaporation process with a chemical extraction system that uses minimal water. The oxygenated metal compounds selectively bind lithium ions from the brine, and the lithium is then recovered using selective eluents, achieving high extraction efficiency with a fraction of the water consumption required by traditional methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts only the lithium component from the brine using selective chemical interactions, leaving the majority of the water and other dissolved substances behind. This selective extraction approach removes lithium efficiently without requiring the evaporation of large volumes of water, thereby dramatically reducing water consumption while maintaining high extraction efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If traditional evaporation methods are used to extract lithium from brine, then lithium can be obtained, but the process is weather dependent

Engineering Contradiction:
Improveextraction rateVSAvoidprocess reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the weather-dependent natural evaporation process with a controlled chemical extraction system that operates independently of environmental conditions. The laboratory and industrial-scale systems use controlled flow rates, temperatures, and chemical compositions, ensuring consistent and reliable lithium extraction regardless of weather conditions, thereby dramatically improving process reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If traditional methods are used to extract lithium from mineral ores, then lithium can be obtained, but the process is laborious and inefficient

Engineering Contradiction:
Improveextraction efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts lithium from complex mineral matrices using selective chemical interactions between oxygenated metal compounds and lithium ions. This approach isolates lithium efficiently from other mineral components without requiring complex multi-step processing, thereby improving extraction efficiency while managing process complexity through selective chemistry.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent optimizes extraction parameters by adjusting stationary phase composition, eluent selection, and flow conditions to achieve efficient lithium recovery from mineral ores. By carefully controlling these parameters, the system achieves high extraction efficiency with a streamlined process that avoids the laborious and complex traditional methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables selective and efficient extraction of lithium salts, reducing the need for large water volumes and time, while being less dependent on weather conditions, and can handle both abundant and trace mineral elements.

Implementation Method 1

The oxygenated metal compound, a hard Lewis base, has affinity to the lithium salt, a hard Lewis acid, through Lewis acid-base interactions

Methodology Applied
Scientific EffectLewis acid-base interaction: Lewis

Implementation Method 2

The eluent may be a hard Lewis base or a Lewis acid in aqueous or gaseous phase that disrupts the Lewis acid-base interaction between the captured lithium salt and the oxygenated metal compound in the stationary phase

Methodology Applied
Scientific EffectLewis acid-base interaction disruption: Lewis

Data Source

PatentUS11766630B2Method of using oxygenated metal compounds for selective extraction of lithium salts
Publication Date: 2023.09.26 1S1 ENERGY INC
  • US11766630B2 patent drawing
  • US11766630B2 patent drawing

AI summary

A mobile phase including a lithium salt flows through a stationary phase including an oxygenated metal compound with affinity to the lithium salt through a Lewis acid-Lewis base interaction so that the oxygenated metal compound captures the lithium salt through the Lewis acid-Lewis base interaction. An eluent flows through the stationary phase to release the lithium salt captured by the oxygenated metal compound into the eluent. The eluent includes a Lewis base or a Lewis acid that disrupts the Lewis acid-Lewis base interaction between the lithium salt and the oxygenated metal compound. The eluent including the released lithium salt is collected after the eluent flows through the stationary phase.