Lithium Fluoride Cathode Composite for Battery Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current metal and metal-ion batteries face challenges such as poor stability, volume changes, slow charging, and high impedance due to limitations in cathode materials like metal fluorides and chlorides, which affect their practical applications in energy storage devices.

Innovation Solution

The development of composite particles for battery electrodes comprising a mixture of metal and lithium fluoride materials embedded in a skeleton matrix with a lithium-ion permeable shell, which protects the active material from electrolyte interaction and reduces volume changes and irreversible reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal fluorides are used as cathode materials to achieve high energy density, then the battery capacity increases, but the cycle stability deteriorates due to irreversible changes and volume expansion during Li-ion insertion and extraction

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent embeds metal fluoride particles inside carbonaceous spheres, creating a nested structure where the active material is contained within a protective matrix. This nesting approach allows the metal fluoride to maintain contact with Li-ion while being protected from electrolyte degradation, resolving the contradiction between high capacity and cycle stability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent creates composite structures combining metal fluoride with carbonaceous materials. The composite particle consists of metal fluoride embedded in a carbon matrix, where the carbon provides structural stability and electrical conductivity while the metal fluoride provides high capacity, thus resolving the contradiction between capacity and stability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If conversion reactions are used in metal fluoride electrodes to achieve high gravimetric and volumetric capacities, then the energy density increases, but the electrical conductivity deteriorates due to formation of electrically isolated metal nanoparticles

Engineering Contradiction:
Improvegravimetric and volumetric capacitiesVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The carbonaceous matrix serves multiple functions simultaneously: it provides electrical conductivity pathways for the isolated metal nanoparticles, maintains structural integrity during volume changes, and allows Li-ion transport. This multi-functionality resolves the contradiction between high capacity from conversion reactions and maintained electrical conductivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by stationary object

If metal fluorides are exposed to high potential levels during battery operation to achieve high voltage, then the energy density increases, but the chemical stability deteriorates due to metal oxidation and dissolution into the electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidchemical stability
Core Design Contradiction:
Use of energy by stationary objectVSReliability

Solution Approach 1:

The carbonaceous matrix acts as an intermediary between the metal fluoride and the electrolyte. It allows the metal fluoride to operate at high potentials for high energy density while the carbon matrix protects it from direct contact with the electrolyte, preventing oxidation and dissolution, thus resolving the contradiction between energy density and chemical stability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If LiF and metal clusters grow irreversibly during cycling to maintain structural integrity, then the mechanical stability improves, but the rate performance deteriorates due to growth of electrical resistance

Engineering Contradiction:
Improvemechanical stabilityVSAvoidrate performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The carbonaceous matrix acts as a flexible shell that can accommodate volume changes during Li-ion insertion and extraction. This flexible structure maintains mechanical stability and electrical contact without forming large, resistance-growth-prone clusters, thus resolving the contradiction between mechanical stability and rate performance

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the stability, rate performance, and energy density of metal and metal-ion batteries by minimizing volume changes and electrical resistance, allowing for more efficient Li-ion storage and improved cycling stability.

Implementation Method 1

a lithium-ion permeable shell, which protects the active material from electrolyte interaction

Methodology Applied
Scientific EffectPhysical barrier protection:

Implementation Method 2

reduces volume changes and irreversible reactions

Methodology Applied
Scientific EffectVolume stabilization:

Implementation Method 3

minimizing volume changes and electrical resistance

Methodology Applied
Scientific EffectConductivity enhancement:

Data Source

PatentUS10741845B2Stable lithium fluoride-based cathodes for metal and metal-ion batteries
Publication Date: 2020.08.11 SILA NANOTECHNOLOGIES INC
  • US10741845B2 patent drawing
  • US10741845B2 patent drawing
  • US10741845B2 patent drawing

AI summary

A battery electrode composition is provided that comprises composite particles. Each composite particle may comprise, for example, active lithium fluoride/metal nanocomposite material optionally embedded into a nanoporous, electrically-conductive skeleton matrix material particle(s), where each of these composite particles is further encased in a Li-ion permeable, chemically and mechanically robust, protective outer shell that is impermeable to electrolyte solvent molecules. The active lithium fluoride/metal nanocomposite material is provided to store and release Li ions during battery operation.