Lithium-Garnet Composite Membrane for Dendrite-Resistant Interfaces

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lithium-garnet electrolytes in solid-state lithium batteries face challenges due to insufficient contact between the Li anode and garnet electrolyte, leading to low critical current density and potential short circuiting, as well as issues with lithium dendrite formation and surface impurities.

Innovation Solution

A lithium-garnet composite ceramic electrolyte is developed, comprising a lithium-garnet major phase and a lithium dendrite growth inhibitor minor phase, with additives such as Li-silicate and other metal oxides to enhance grain boundary bonding and inhibit lithium dendrite growth, achieved through a process involving sintering and tape casting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rigid ceramic garnet electrolyte is used, then safety is improved, but poor lithium wettability and surface impurities cause large polarization and interfacial resistances

Engineering Contradiction:
ImprovesafetyVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by modifying only the surface or interfacial region of the garnet electrolyte through the addition of a secondary phase material. This localized modification improves lithium wettability and reduces surface impurities at the critical Li-anode/garnet interface, thereby reducing polarization and interfacial resistance without compromising the bulk safety properties of the ceramic electrolyte.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If conventional lithium-garnet electrolyte is used, then energy density is limited, but dendrite formation causes short circuiting

Engineering Contradiction:
Improveenergy densityVSAvoidshort circuit prevention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses composite materials to create a dual-functional electrolyte system where the lithium-garnet phase provides high ionic conductivity for energy density, while the incorporated secondary phase (such as lithium phosphate) specifically targets and inhibits dendrite growth at grain boundaries and interfaces. This composite structure enables simultaneous achievement of high energy density and short circuit prevention.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite ceramic electrolyte improves the critical current density and mechanical properties, reducing lithium dendrite growth and enhancing the stability and conductivity of the battery, thereby addressing the limitations of conventional lithium-garnet electrolytes.

Implementation Method 1

a method comprises: sintering a metal oxide component/garnet green tape at a temperature in a range of 950° C. to 1500° C. to form a composite ceramic

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS20230295049A1Li-metal oxide/garnet composite thin membrane and method of making
Publication Date: 2023.09.21 CORNING INC
  • US20230295049A1 patent drawing
  • US20230295049A1 patent drawing
  • US20230295049A1 patent drawing

AI summary

A sintered composite ceramic, includes: a lithium-garnet major phase; and a lithium dendrite growth inhibitor minor phase, such that the lithium dendrite growth inhibitor minor phase has a Li-metal oxide in a range of >0-10 wt. % based on the total weight of the sintered composite ceramic.