Li-a-M-b-X3-O-c Solid Electrolyte for Coating-Free Interface Stability

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Solution Overview

Problem

Existing lithium secondary batteries face safety issues due to low thermal stability, ignitability, and leakage, particularly in medium-and-large-sized applications, and current solid electrolytes face challenges in achieving stable interfacial contact with electrodes, high production costs, and limited electrochemical stability.

Innovation Solution

Development of a solid electrolyte represented by General Formula Li a M b X 3 O c, where M is a +3 metal, X is a halogen, and a, b, and c are within specific ranges, allowing for high ion conductivity, oxidation stability, and reduction stability, eliminating the need for a coating layer and enabling stable charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide-based solid electrolyte is used, then electrochemical stability is improved, but interfacial contact with electrode deteriorates

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidinterfacial contact
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a composite solid electrolyte comprising Li2SiO3 and Li3PO4 in a specific molar ratio (0.1:0.9 to 0.9:0.1). This composite structure combines the high electrochemical stability of oxide-based electrolytes with the improved interfacial contact properties, resolving the contradiction between stability and manufacturability.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If sulfide-based solid electrolyte is used, then ease of manufacture is improved, but oxidation stability deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidoxidation stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a composite solid electrolyte made of Li2SiO3 and Li3PO4, which maintains ease of manufacture while achieving high oxidation stability through the synergistic combination of these two materials in optimized proportions.

Inventive Principle:
Principle #40Composite materials

3Reliability

If coating layer is introduced, then oxidation stability is improved, but device complexity increases

Engineering Contradiction:
Improveoxidation stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functions of the coating layer and the solid electrolyte into a single integrated composite material (Li2SiO3-Li3PO4). This eliminates the need for separate coating layers while maintaining oxidation stability, thereby reducing device complexity and manufacturing steps.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If double solid electrolytes are introduced, then oxidation stability is improved, but device complexity increases

Engineering Contradiction:
Improveoxidation stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple electrolyte functions into a single composite solid electrolyte layer comprising Li2SiO3 and Li3PO4. This single-layer composite replaces the need for double solid electrolyte structures, achieving oxidation stability while simplifying the overall device architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid electrolyte achieves high ion conductivity, oxidation stability, and reduction stability, ensuring stable operation of all-solid-state batteries with excellent lifespan and electrochemical properties, even without a coating layer.

Implementation Method 1

the solid electrolyte achieves high ion conductivity

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the solid electrolyte achieves high ion conductivity, oxidation stability, and reduction stability

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Implementation Method 3

the solid electrolyte achieves high ion conductivity, oxidation stability, and reduction stability

Methodology Applied
Scientific EffectReduction resistance: Reduction

Data Source

PatentEP4621863A1Solid electrolyte, manufacturing method thereof and solid-state battery
Publication Date: 2025.09.24 SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
  • EP4621863A1 patent drawingFigure 1A~1B
  • EP4621863A1 patent drawingFigure 2
  • EP4621863A1 patent drawingFigure 3

AI summary

Provided is a solid electrolyte having high ion conductivity. According to an aspect, provided is a solid electrolyte represented by General Formula 1 below.         [General Formula 1]     LiaMbX3Oc In General Formula 1 above, M is a metal element having an oxidation number of +3, X is a halogen element, and 0<a≤2, 0<b≤1, and 0<c≤2.