Lithium Hydride Thermal Decomposition for High Purity Production

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Solution Overview

Problem

Current methods for producing high purity lithium and lithium hydride are expensive and lack safety, as they often result in the production of lithium hydroxide instead of lithium metal, and do not efficiently extract hydrogen.

Innovation Solution

A processing apparatus with a hot zone to heat lithium hydride, a vacuum system to extract hydrogen and gaseous lithium, and a cold zone to condense lithium metal, allowing for the production of refined lithium and hydrogen through thermal decomposition under reduced pressure, which also enables the re-hydriding of lithium metal to produce high purity lithium hydride.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If standard methods are used to produce high purity lithium and lithium hydride, then purity requirements are met, but production cost increases and safety decreases

Engineering Contradiction:
ImprovepurityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent utilizes phase transitions of lithium hydride and lithium metal through controlled heating and cooling zones. Lithium hydride is heated to melt and decompose into lithium metal and hydrogen, then lithium metal vapor is condensed in a cold zone to achieve high purity separation. This phase transition-based approach enables purification without expensive chemical processing.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The apparatus is divided into distinct functional zones: a hot zone for heating and decomposition, a moderate zone for temperature transition, and a cold zone for condensation. This segmentation allows each zone to be optimized for its specific function, achieving high purity lithium production through spatial separation of processes.

Inventive Principle:
Principle #1Segmentation

2Productivity

If lithium hydride reacts with water to produce hydrogen, then hydrogen is generated, but safety decreases due to violent reaction and lithium hydroxide formation

Engineering Contradiction:
Improvehydrogen productionVSAvoidsafety
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts hydrogen from lithium hydride through thermal decomposition in a controlled vacuum environment rather than through violent chemical reaction with water. The hydrogen is removed as gas in the hot zone while lithium metal is condensed in the cold zone, achieving safe and efficient hydrogen production without forming lithium hydroxide.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If lithium metal is vaporized and condensed for purification, then high purity lithium is produced, but energy consumption increases

Engineering Contradiction:
ImprovepurityVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by stationary object

Solution Approach 1:

The patent combines multiple functions into the same apparatus: heating lithium hydride to decomposition temperature, vaporizing lithium metal, condensing lithium vapor for purification, and re-hydriding lithium metal all occur in an integrated system. The moderate zone serves as a transition area that facilitates lithium transfer between hot and cold zones, reducing overall energy requirements compared to separate processing steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The apparatus enables continuous operation where lithium hydride is continuously heated, decomposed, and the lithium metal is continuously condensed and collected. The system can operate in cycles including re-hydriding of purified lithium metal, maintaining continuous productive action without interrupting for separate purification or handling operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a safer, more economical means of producing high purity lithium and lithium hydride, efficiently extracting hydrogen and producing refined lithium metal while avoiding the formation of lithium hydroxide, and allows for the reuse of the apparatus by re-hydriding the remaining lithium.

Implementation Method 1

a hot zone to heat solid-phase lithium hydride to form liquid-phase lithium hydride

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

A vacuum source is typically provided to extract hydrogen and gaseous-phase lithium metal from the liquid-phase lithium hydride

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 3

A cold zone to condense the gaseous-phase lithium metal as purified solid-phase lithium metal

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

A heater is typically provided to melt the purified lithium metal in the cold zone and form refined liquid-phase lithium in the hot zone

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS9682859B2Hydrogen, lithium, and lithium hydride production
Publication Date: 2017.06.20 CONSOLIDATED NUCLEAR SECURITY LLC
  • US9682859B2 patent drawing
  • US9682859B2 patent drawing
  • US9682859B2 patent drawing

AI summary

A method is provided for extracting hydrogen from lithium hydride. The method includes (a) heating lithium hydride to form liquid-phase lithium hydride; (b) extracting hydrogen from the liquid-phase lithium hydride, leaving residual liquid-phase lithium metal; (c) hydriding the residual liquid-phase lithium metal to form refined lithium hydride; and repeating steps (a) and (b) on the refined lithium hydride.