Lithium Metal Interphase Layer for Stable Solid Electrolytes

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Solution Overview

Problem

Lithium metal electrodes in solid state batteries face reductive decomposition of solid electrolytes, leading to non-uniform current distribution and dendrite formation, which hinders the development of high-capacity lithium sulfur batteries due to the low reduction potential of lithium and its reactivity with gases.

Innovation Solution

An artificial interphase layer is created on the lithium metal surface by reacting lithium with an acid in a non-aqueous solvent, which conducts lithium ions but is nonconductive to electrons, preventing reductive decomposition and stabilizing the electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium metal is used as the negative electrode to achieve high specific capacity and low reduction potential, then the energy output capacity is improved, but the solid electrolyte decomposes due to reductive decomposition

Engineering Contradiction:
Improveenergy output capacityVSAvoidelectrolyte stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

An artificial interphase layer is introduced as an intermediary between the lithium metal negative electrode and the solid electrolyte. This interphase layer prevents direct contact and reductive decomposition of the solid electrolyte by lithium metal, while still allowing lithium ion transport. The interphase is formed by treating the lithium metal surface with an acid solution, creating a protective interface that resolves the contradiction between high energy capacity and electrolyte stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If lithium metal surface is exposed to gases such as CO2, N2 and O2, then lithium salts form on the metal surface, but this leads to non-uniform current distribution and dendrite formation

Engineering Contradiction:
Improveelectrode reactivityVSAvoidcurrent distribution uniformity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The lithium metal surface is preliminarily treated with an acid solution before assembly into the battery. This preliminary action creates a controlled artificial interphase layer that prevents subsequent unwanted reactions with atmospheric gases. By performing the surface modification in advance, the electrode gains stable properties that prevent non-uniform current distribution and dendrite formation during battery operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a lithium alloy negative electrode with higher reduction potential is used to avoid solid electrolyte decomposition, then the electrolyte stability is improved, but the voltage and energy output capacity decrease

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidenergy output capacity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

Instead of compromising the electrode material (using lithium alloy with lower capacity), the invention introduces an artificial interphase layer as a mediator. This allows the use of pure lithium metal with its superior energy capacity while protecting the solid electrolyte from decomposition. The interphase layer enables both high energy output capacity and electrolyte stability to coexist.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The artificial interphase layer significantly reduces overpotential and enhances the stability of lithium plating and stripping during cycling, achieving stable and high-capacity performance in lithium sulfur batteries.

Implementation Method 1

the artificial interphase layer conducts lithium ions and is nonconductive of electrons

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

comprising salts and/or compounds resulting from reaction of lithium metal and an acid dissolved in a nonaqueous solvent

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

The purpose of the interphase is to inhibit reductive decomposition of the solid electrolyte by the highly reductive lithium metal

Methodology Applied
Scientific EffectReductive decomposition prevention: Reduction

Data Source

PatentUS12166212B2Interphase between lithium metal and solid electrolyte
Publication Date: 2024.12.10 TOYOTA JIDOSHA KK
  • US12166212B2 patent drawing
  • US12166212B2 patent drawing
  • US12166212B2 patent drawing

AI summary

A lithium metal electrode having an artificial interphase layer is provided. The artificial interphase layer conducts lithium ions but is nonconductive of electrons. A method to prepare the lithium metal electrode is also provided. A solid state electrochemical cell containing the lithium metal electrode is provided. A solid state lithium-sulfur electrochemical cell is provided which has a sustained discharge capacity of about 3 mAh/cm2.