Lithium Ion Battery Anode Composite for Volume Expansion

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Solution Overview

Problem

Existing lithium ion secondary batteries face significant capacity deterioration and volume expansion issues when using silicon oxide as an anode active material, particularly at elevated temperatures, due to insufficient understanding of the interactions between anode components, binders, electrolytic solutions, and electrode structures.

Innovation Solution

A lithium ion secondary battery design featuring a planar stacking structure with an anode composed of carbon, metal, and metal oxide, where the metal oxide has an amorphous structure and the metal is dispersed within it, along with a specific electrolytic solution that prevents carbon dioxide generation, enhancing electroconductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon oxide is used as an anode active material to achieve high energy density, then capacity is improved, but capacity deterioration becomes significantly large at 45°C or higher

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite anode structure containing silicon oxide particles dispersed in a carbon matrix, where the carbon material provides structural stability and prevents excessive volume expansion while the silicon oxide provides high capacity. This composite approach resolves the contradiction by combining the high energy density of silicon oxide with the dimensional stability of carbon.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the particle size parameters of silicon oxide (controlling average diameter and distribution) and the carbon matrix structure to optimize performance. By controlling the size and morphology parameters, the anode achieves both high capacity and improved cycle stability at elevated temperatures.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If silicon oxide is used as an anode active material, then capacity is improved, but volume expansion occurs during charge/discharge cycles

Engineering Contradiction:
ImprovecapacityVSAvoidanode volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent embeds silicon oxide particles within a carbon matrix composite structure. The carbon material accommodates the volume expansion of silicon oxide during lithium insertion while maintaining overall structural integrity, thus preventing excessive anode volume change and preserving electrode morphology during cycling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon matrix acts as a flexible shell surrounding the silicon oxide particles, providing a buffer that absorbs volume expansion stress during charge/discharge cycles while maintaining the structural framework of the anode.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If conventional electrolytic solutions are used with silicon oxide anode, then electroconductivity is maintained, but carbon dioxide is generated through reductive decomposition

Engineering Contradiction:
ImproveelectroconductivityVSAvoidcarbon dioxide generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the chemical composition parameters of the electrolytic solution by incorporating fluorinated cyclic carbonate components, which have higher decomposition potentials and form more stable solid electrolyte interface (SEI) films. This change reduces carbon dioxide generation while maintaining adequate ionic conductivity for battery operation.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If anode components, binders, and electrolytic solutions are not optimized together, then manufacturing is simpler, but capacity deterioration and volume expansion occur

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcycle life
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a polyimide binder that performs multiple functions: it provides mechanical adhesion between anode particles, maintains electrode structural integrity during volume changes, and contributes to electrochemical stability. This multi-functional approach simplifies the overall system while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves long-life operation with improved energy density and cycle life by minimizing volume expansion and electrolyte decomposition, while maintaining structural integrity and preventing gas accumulation between electrodes.

Implementation Method 1

carbon material (a) that can absorb and desorb a lithium ion

Methodology Applied
Scientific EffectIon absorption and desorption: Absorption (physical)

Implementation Method 2

metal (b) that can be alloyed with lithium

Methodology Applied
Scientific EffectAlloying: Solid Solution Strengthening

Implementation Method 3

an electrolytic solution are enclosed inside an outer packaging body

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentEP2472661B1Secondary battery
Publication Date: 2019.03.13 NEC ENERGY DEVICES LTD
  • EP2472661B1 patent drawingFigure 1
  • EP2472661B1 patent drawing
  • EP2472661B1 patent drawing

AI summary

An exemplary embodiment provides a lithium ion secondary battery using a high energy type anode, which enables long-life operation thereof. A secondary battery according to an exemplary embodiment comprises an electrode element in which a cathode and an anode are oppositely disposed, an electrolytic solution, and an outer packaging body which encloses the electrode element and the electrolytic solution inside; wherein the anode is formed by binding an anode active material, which comprises carbon material (a) that can absorb and desorb a lithium ion, metal (b) that can be alloyed with lithium, and metal oxide (c) that can absorb and desorb a lithium ion, to an anode collector with an anode binder; and wherein the electrolytic solution comprises a liquid medium which is hard to generate carbon dioxide at a concentration of 10 to 80 vol%.