Lithium-ion Battery Initial Charging via Differential Capacity Curves

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Solution Overview

Problem

Lithium-ion batteries often fail to achieve sufficient output performance due to insufficient film formation during the initial charging process, especially when using decomposition voltages as specified voltages, leading to inadequate film formation and battery performance.

Innovation Solution

An initial charging method for lithium-ion batteries that involves setting specified voltages based on the differential capacity curve, allowing for CCCV charging at peak voltages, and subsequent CV charging at reduced current rates to accurately form the film, thereby ensuring appropriate film formation and improved battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If decomposition voltage of positive electrode active material is used as specified voltage for initial charging, then charging can be completed, but film formation becomes insufficient and output performance is not achieved

Engineering Contradiction:
Improvefilm formation qualityVSAvoidoutput performance
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent changes the voltage parameter from a fixed decomposition voltage to a dynamic voltage determined by the differential capacity curve (dQ/dV). By identifying peak voltages in the dQ/dV curve during initial charging, the method adapts the charging voltage to match the actual film formation requirements of the electrode materials, thereby achieving both complete charging and sufficient film formation for high output performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If charging and discharging are repeated in film-forming voltage region, then SEI film can be formed, but initial charging time increases

Engineering Contradiction:
Improvefilm formation qualityVSAvoidinitial charging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts the essential film-forming voltage information from the differential capacity curve (dQ/dV) and uses this extracted information to guide the initial charging process. By identifying peak voltages in the dQ/dV curve, the method eliminates the need for time-consuming repeated charging and discharging cycles, achieving efficient film formation in a single charging process.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If CCCV charging is performed with highest voltage from differential capacity curve, then film formation accuracy improves, but charging process becomes more complex

Engineering Contradiction:
Improvefilm formation accuracyVSAvoidcharging control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback control by using the differential capacity curve (dQ/dV) to determine the charging voltage. The dQ/dV curve provides real-time information about the charging state and film formation progress, allowing the system to automatically adjust the voltage to the optimal peak value. This feedback mechanism simplifies the control process while maintaining high film formation accuracy.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables accurate film formation and enhanced battery performance by using specified voltages derived from the differential capacity curve, allowing for both precise film formation and reduced initial charging time while maintaining high performance.

Implementation Method 1

a solid electrolyte interface (SEI) film is formed when a carbon-based material on a surface of a negative electrode mixture layer reacts with an electrolyte in a non-aqueous electrolyte-type lithium-ion battery

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) film formation:

Data Source

PatentEP3057195B1Initial charging method and production method for lithium-ion battery
Publication Date: 2020.09.30 TOYOTA JIDOSHA KK
  • EP3057195B1 patent drawingFigure 1~2
  • EP3057195B1 patent drawingFigure 3
  • EP3057195B1 patent drawingFigure 4~5

AI summary

An initial charging method for a lithium-ion battery according to this embodiment includes a process (S1) of preparing a cell having a positive electrode, a negative electrode, and an electrolyte and a process of charging the cell by using voltages based on the amount of change in a capacity of the cell per unit voltage as a specified voltage.