Lithium-Ion Conducting Composite Material for Solid-State Electrolytes

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Solution Overview

Problem

Solid-state inorganic electrolytes face issues such as the generation of H2S gas during decomposition and formability challenges due to the hardness of oxides, which affect their mechanical stability and ease of construction in secondary battery design.

Innovation Solution

A lithium-ion conducting composite material is developed, comprising a Li binary salt, a Li-ion conductor with a specific chemical composition, and at least two inorganic compounds, including a first inorganic compound with a mixed iron oxychloride composition and a defected doped inorganic compound, which enhances thermal stability and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sulfide solid-state inorganic electrolytes are used, then ionic conductivity can be achieved, but H2S gas is generated during decomposition

Engineering Contradiction:
Improveionic conductivityVSAvoidH2S gas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs composite materials by combining Li3OCl with FeOCl and additional inorganic compounds (such as Al2O3, SiO2, TiO2, or Nb2O5) to create a multi-component solid-state electrolyte system. This composite approach maintains the high ionic conductivity of Li3OCl while the FeOCl component suppresses H2S generation through chemical interaction with sulfur species, and the oxide components provide structural stability and further reduce harmful gas evolution.

Inventive Principle:
Principle #40Composite materials

2Strength

If traditional oxide solid-state inorganic electrolytes are used, then mechanical stability is improved, but formability deteriorates due to hardness

Engineering Contradiction:
Improvemechanical stabilityVSAvoidformability
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte system by incorporating chloride components (Li3OCl, FeOCl) alongside oxides. The chloride phases have lower melting points and softer mechanical properties compared to traditional oxides, enabling better formability and ease of processing while the oxide components (Al2O3, SiO2, etc.) provide the necessary mechanical strength and stability. This parameter balancing allows the material to be formed into desired shapes without excessive hardness.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If Li3OCl is used as solid-state electrolyte, then ionic conductivity is enhanced, but thermal stability deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent creates a composite material system where Li3OCl (providing high ionic conductivity) is combined with FeOCl and thermally stable oxide components (Al2O3, SiO2, TiO2, Nb2O5). The FeOCl component contributes to thermal stability through its high decomposition temperature, while the oxide additives form a thermally robust matrix that constrains Li3OCl, preventing excessive thermal degradation. This composite structure achieves synergistic enhancement of both ionic conductivity and thermal stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material exhibits improved thermal stability and ionic conductivity, with ionic conductivity equal to or greater than 3×10−4 S/cm, addressing the limitations of traditional solid-state inorganic electrolytes.

Implementation Method 1

a Li-ion conductor with a chemical composition of Li2−3x+y−zFexOy(OH)1−yCl1−z

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

at least two of a first inorganic compound with a chemical composition of (Fe1−xM1x)O1−y(OH)yCl1−x, a second inorganic compound with a chemical composition of M2OX, and a defected doped inorganic compound comprising a chemical composition of (M3OX)′

Methodology Applied
Scientific EffectThermal stability: Thermal Insulation

Data Source

PatentUS11539072B1Lithium-ion conducting composite material
Publication Date: 2022.12.27 TOYOTA JIDOSHA KK
  • US11539072B1 patent drawing
  • US11539072B1 patent drawing
  • US11539072B1 patent drawing

AI summary

A lithium-ion conducting composite material includes a Li binary salt, a Li-ion conductor with a chemical composition of Li2−3x+y−zFexOy(OH)1−yCl1−z, and at least two of: a first inorganic compound with a chemical composition of (Fe1−xM1x)O1−y(OH)yCl1−x; a second inorganic compound with a chemical composition of M2OX; and a defected doped inorganic compound with a chemical composition of (M3OX)′. The value of n is 1 or 2, x is greater than 0 and less than or equal to 0.25, and y is greater than or equal to 0 and less than or equal to 0.25. Also, M1 is at least one of Mg and Ca, M2 and M3 are each at least one of Fe, Al, Sc, La, and Y, and X is at least one of F, Cl, Br, and I.