Lithium-Ion Separation Membrane for Solvent Isolation and Ion Conductivity

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Solution Overview

Problem

In lithium ion secondary batteries where different types of electrolytes are used in the positive and negative electrodes, there is a need for a separation membrane that prevents solvent mixing between the electrodes while maintaining high ionic conductivity.

Innovation Solution

A lithium ion secondary battery configuration that includes a separation membrane made of a polymer with lithium ion conductivity, containing a thiol compound and specific lithium salts, positioned between the positive and negative electrode mixture layers, which are composed of distinct solvents and active materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional separation membrane is used to separate different electrolyte solvents, then solvent mixing is prevented, but film-forming characteristics and manufacturing stability are insufficient

Engineering Contradiction:
Improvesolvent separationVSAvoidfilm-forming characteristics
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent optimizes specific parameters including porosity (30-70%), thickness (10-100 μm), and lithium salt concentration (5-50 wt%) to achieve both excellent solvent separation performance and stable film-forming characteristics during manufacturing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The separation membrane structure enables self-supporting film formation without requiring additional backing layers or complex support structures, improving manufacturing stability and ease of production

Inventive Principle:
Principle #25Self-service

2Reliability

If a separation membrane with high solvent separation capability is designed, then solvent mixing is prevented, but production efficiency and productivity are reduced

Engineering Contradiction:
Improvesolvent separationVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The separation membrane is produced by segmenting the manufacturing process into distinct steps: forming the porous base layer, depositing the lithium salt-containing ionic conductivity layer, and curing. This segmentation enables optimized production of each layer independently, improving overall productivity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a separation membrane with high ionic conductivity, enabling efficient solvent separation and improved productivity, allowing for stable production of larger area membranes with enhanced film-forming characteristics.

Implementation Method 1

the separation membrane contains a polymer having lithium ion conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

the polymer is a polymer of polymerizable components that include a monomer and a thiol compound

Methodology Applied
Scientific EffectPolymerization: Chemical Bonding

Data Source

PatentUS20240178518A1Lithium-ion secondary battery, separation membrane, and method for manufacturing these
Publication Date: 2024.05.30 LG ENERGY SOLUTION LTD
  • US20240178518A1 patent drawing
  • US20240178518A1 patent drawing
  • US20240178518A1 patent drawing

AI summary

One aspect of the present invention provides a lithium ion secondary battery comprising a positive electrode mixture layer, a separation membrane, and a negative electrode mixture layer in the stated order, wherein: the positive electrode mixture layer contains a positive electrode active material, a first lithium salt, and a first solvent, the negative electrode mixture layer contains a negative electrode active material, a second lithium salt, and a second solvent different from the first solvent, the separation membrane contains a polymer having lithium ion conductivity, a third lithium salt, and a third solvent, and the, polymer is a polymer of polymerizable components that include a monomer and a thiol compound.