Lithium-Iron Composite Fluoride Cathode for High-Voltage Li-Ion Batteries

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Solution Overview

Problem

Existing lithium ion secondary batteries face challenges in achieving high energy density and operating at high voltages due to the limitations of materials like LiFePO4 and LiFeO2, which have low voltage and capacity, while Fe-based compounds like Fe4+ are unstable and difficult to use at high voltages.

Innovation Solution

A positive electrode active material composed of lithium-iron composite fluoride (LixFeF(3+x)) is developed, where x satisfies 0.4≤x<1.5, with specific X-ray diffraction patterns and diffraction intensity ratios, allowing for high average discharge voltage and stable operation at high voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiFePO4 is used as positive electrode active material, then resource risk is reduced and cycle characteristics are improved, but voltage and capacity are low resulting in small energy density

Engineering Contradiction:
Improvecycle characteristicsVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical composition parameters by introducing fluorine atoms into the LiFePO4 structure to form LiFePO3F and LiFePO2F2 compounds. This parameter change transforms the material properties, enabling operation at higher voltages (3.8-4.0V) while maintaining the low resource risk and good cycle characteristics of iron-based materials, thus resolving the contradiction between reliability and energy density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite fluoride materials by combining lithium, iron, phosphorus, and fluorine elements in specific ratios. The composite nature of these materials allows simultaneous achievement of high voltage operation (improving energy density) and maintenance of stable cycle characteristics, while avoiding the use of scarce nickel or cobalt resources

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high-valent transition metal (Fe4+) is used to increase voltage, then voltage increase is expected, but Fe4+ is very unstable and becomes Fe3+ by side reaction

Engineering Contradiction:
ImprovevoltageVSAvoidstability of Fe4+
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent introduces fluorine atoms as intermediary elements that stabilize the high-valent iron species. The fluorine acts as a mediator that enables Fe4+ to maintain its high oxidation state without undergoing spontaneous reduction to Fe3+, thus achieving both high voltage and compositional stability simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical environment by incorporating fluorine, which changes the electronic structure and stability parameters of the iron centers. This parameter change allows the system to access and maintain higher oxidation states (Fe4+) that would otherwise be unstable, enabling high voltage operation with stable composition

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250309260A1Positive electrode active material, lithium ion secondary battery and method for manufacturing positive electrode active material
Publication Date: 2025.10.02 HONDA MOTOR CO LTD
  • US20250309260A1 patent drawing
  • US20250309260A1 patent drawing
  • US20250309260A1 patent drawing

AI summary

There is provided a positive electrode active material containing a lithium-iron composite fluoride as a principal component, wherein the lithium-iron composite fluoride is represented by the following formula (1):LixFeF(3+x)  (1)where, in formula (1), x is a number satisfying 0.4≤x&lt;1.5.