Lithium Iron Oxide Cathode Reversible Anionic Redox

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Solution Overview

Problem

Conventional lithium-ion battery cathodes rely exclusively on transition metal cations for redox reactions, limiting capacity and energy density, and face challenges in developing anionic-redox-based cathodes with reversible oxygen redox due to irreversible O2 gas release.

Innovation Solution

Lithium iron oxides with the formula Li5-2α-xFeO4-α, where 0≤x≤1 and 0<α<2, are used in the cathode, enabling reversible anionic and cationic redox reactions at the same potential with minimal O2 generation by limiting charging voltage to prevent irreversible delithiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional cathode materials use only transition metal cations for redox reactions, then the battery structure is simple and easy to manufacture, but the specific capacity and energy density are limited

Engineering Contradiction:
Improvecathode material simplicityVSAvoidspecific capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent changes the redox mechanism from cationic only to anionic-cationic coupled redox by modifying the electrochemical parameters. Specifically, it enables oxygen redox reactions in Li-excess layered oxide cathodes by controlling the charging voltage to remain below the oxygen evolution threshold, allowing O2- ions to participate in redox reactions and significantly increasing the specific capacity beyond the limitations of transition metal cations alone

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite redox system where both anionic (oxygen) and cationic (transition metal) redox reactions occur simultaneously in the same cathode material. This composite approach combines the high capacity potential of anionic redox with the structural stability provided by cationic redox, achieving enhanced energy density while maintaining manufacturability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If anionic redox is enabled in cathode materials, then the specific capacity and energy density are boosted, but irreversible O2 gas release occurs due to oxygenate instability

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent carefully controls the electrochemical potential window by limiting the charging voltage to remain below the threshold for oxygen evolution. This parameter control allows anionic redox reactions to proceed reversibly without triggering irreversible O2 gas release, thereby maintaining both high capacity and good cycle performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses the crystal lattice structure of the Li-excess layered oxide as an intermediary environment that stabilizes the oxygenate species (O- or On2-) generated during anionic redox. The lattice provides a confining environment that prevents oxygenate decomposition and O2 gas evolution, enabling reversible oxygen redox reactions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If Li2O with anti-fluorite structure is used to maximize anionic redox, then oxygen redox capacity is maximized, but the material requires catalysts and shows poor electronic conductivity

Engineering Contradiction:
Improveanionic redox capacityVSAvoidelectrochemical activity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent combines Li-excess layered oxide structure with transition metal cations to create a composite material that maintains the high anionic redox capacity of Li2O-like structures while incorporating transition metal layers that provide intrinsic catalytic activity and electronic conductivity, eliminating the need for external catalysts

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates local regions with different functionalities within the cathode structure. The Li-excess layers provide high anionic redox capacity while the transition metal layers provide catalytic activity and electronic conductivity. This local quality differentiation allows the material to overcome the inherent deficiencies of pure Li2O while maximizing oxygen redox capacity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach achieves high specific capacity and cyclability with minimal O2 gas release, maintaining battery performance and extending the life of lithium-ion batteries.

Implementation Method 1

These materials store and release electrical energy when Li ions are extracted and inserted with charge compensation by redox reactions of the TM cations, respectively

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

Phase conversion of LFO during electrochemical cycling

Methodology Applied
Scientific EffectPhase conversion: Phase Change

Data Source

PatentUS11664526B2Anionic redox active lithium iron oxide based cathode materials for rechargeable lithium ion batteries
Publication Date: 2023.05.30 UCHICAGO ARGONNE LLC
  • US11664526B2 patent drawing
  • US11664526B2 patent drawing
  • US11664526B2 patent drawing

AI summary

Cathode materials for lithium ion batteries, lithium ion batteries incorporating the cathode materials, and methods of operating the lithium ion batteries are provided. The materials, which are composed of lithium iron oxides, are able to undergo reversible anionic and cationic redox reactions with no O2(g) generation.