Lithium-Magnesium Alloy Cermet Anodes for Dendrite Suppression

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Solution Overview

Problem

Lithium metal anodes in rechargeable batteries face issues with dendrite formation, performance degradation, and safety due to their soft and sticky nature, and existing lithium alloy electrodes suffer from irreversible capacity losses and poor cyclability, limiting their use in high-energy density applications.

Innovation Solution

A method to produce high surface area Li-M alloys through a metathesis reaction between lithium nitride and metals like magnesium, forming a cermet with a lithium-magnesium alloy coating on a ceramic phase, allowing for the creation of porous electrodes with enhanced power performance and reduced volume changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used in electrodes, then energy density is improved, but dendrite formation and safety issues worsen

Engineering Contradiction:
Improveenergy densityVSAvoidsafety and dendrite formation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses composite materials by combining lithium with magnesium to form a lithium-magnesium alloy cermet. This composite structure allows the electrode to maintain high energy density from the lithium content while the magnesium component suppresses dendrite formation and improves safety, resolving the contradiction between energy density and reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the compositional parameter of the anode material from pure lithium to a lithium-magnesium alloy with specific compositions (e.g., Li0.9Mg0.1, Li0.7Mg0.3). This parameter change transforms the material properties to eliminate dendrite formation while preserving high capacity, thus improving safety without sacrificing energy density

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If lithium alloys with wide solid solution ranges are used, then cyclability is improved, but capacity is reduced

Engineering Contradiction:
ImprovecyclabilityVSAvoidcapacity
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The patent optimizes the compositional parameters of the lithium-magnesium alloy to achieve a balance between solid solution range and capacity. By selecting specific Mg content (10-30 at%), the alloy maintains a wide solid solution range for good cyclability while preserving sufficient lithium content for high capacity, resolving the trade-off between duration and quantity

Inventive Principle:
Principle #35Parameter changes

3Power

If high surface area lithium forms are created, then power density is improved, but handling difficulty increases

Engineering Contradiction:
Improvepower densityVSAvoidhandling difficulty
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent creates a composite cermet structure where lithium-magnesium alloy particles are distributed within a ceramic matrix. This composite form provides high surface area for improved power density while the ceramic matrix provides structural integrity that facilitates handling and manufacturing, resolving the contradiction between power and ease of manufacture

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach enables the formation of lithium-magnesium alloy anodes with wide solubility ranges and high capacities, reducing dendrite formation and improving rate capability and stability, leading to enhanced power performance and reduced electrolyte consumption.

Implementation Method 1

A convenient metathesis reaction by way of this invention has been developed which produces an easily-formed cermet containing a high surface area Li or Li-M intermetallic alloy coating a ceramic second phase. In the method of the invention, a lithium nitride composition is reacted with a metal, in one embodiment, the metal being magnesium.

Methodology Applied
Scientific EffectMetathesis reaction: Chemical Bonding

Data Source

PatentUS8480922B2Solid solution lithium alloy cermet anodes
Publication Date: 2013.07.09 RGT UNIV OF CALIFORNIA
  • US8480922B2 patent drawing
  • US8480922B2 patent drawing
  • US8480922B2 patent drawing

AI summary

A metal-ceramic composite (“cermet”) has been produced by a chemical reaction between a lithium compound and another metal. The cermet has advantageous physical properties, high surface area relative to lithium metal or its alloys, and is easily formed into a desired shape. An example is the formation of a lithium-magnesium nitride cermet by reaction of lithium nitride with magnesium. The reaction results in magnesium nitride grains coated with a layer of lithium. The nitride is inert when used in a battery. It supports the metal in a high surface area form, while stabilizing the electrode with respect to dendrite formation. By using an excess of magnesium metal in the reaction process, a cermet of magnesium nitride is produced, coated with a lithium-magnesium alloy of any desired composition. This alloy inhibits dendrite formation by causing lithium deposited on its surface to diffuse under a chemical potential into the bulk of the alloy.