Lithium Hydroxide Magnetic Impurity Analysis Using ICP-OES

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is no standardized procedure for analyzing magnetic impurities in lithium hydroxide monohydrate to determine if the end product meets lithium-ion battery manufacturers' specifications, which is crucial for ensuring the quality of lithium-ion batteries.

Innovation Solution

A method involving mixing a dried lithium hydroxide monohydrate sample with deionized water and a magnetic stir bar, followed by acid digestion and heating, to form a solution that is then analyzed using Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES) or Inductively Coupled Plasma-Mass Spectrometry (ICP-MS) to determine the concentration of magnetic impurities such as Cr, Fe, Co, Ni, Nd, and other rare earth elements, ensuring compliance with battery-grade specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If lithium extraction and concentration processes are used to separate lithium from other metals in brine resources, then lithium can be efficiently obtained, but magnetic impurity materials remain in the end product without a standardized analysis procedure

Engineering Contradiction:
Improvelithium extraction efficiencyVSAvoidmagnetic impurity analysis capability
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing acid digestion on the magnetic stir bar before analysis. The stir bar is digested in nitric acid and heated to dissolve any magnetic impurities that may have adhered to it during the mixing process. This preliminary treatment ensures that impurities are removed and dissolved into the solution before the actual analysis, enabling accurate detection of magnetic materials in the lithium hydroxide monohydrate product.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If no standardized analysis procedure is implemented, then production processes can continue without interruption, but the end product quality cannot be verified against battery manufacturer specifications

Engineering Contradiction:
Improveproduction continuityVSAvoidproduct specification compliance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces mechanical analysis methods with spectroscopic analysis. Instead of using traditional mechanical or visual inspection methods to assess impurity levels, the invention employs Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) or Inductively Coupled Plasma Mass Spectrometry (ICP-MS). These spectroscopic techniques provide rapid, sensitive, and standardized quantification of magnetic impurities, ensuring product compliance while maintaining production efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of time

If magnetic impurities are not analyzed, then analysis time and resources are saved, but the quality and consistency of lithium-ion batteries cannot be ensured

Engineering Contradiction:
Improveanalysis timeVSAvoidbattery quality consistency
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent implements continuity of useful action by integrating the analysis procedure into the existing production workflow. The magnetic stir bar, already present in the mixing process, is directly transferred to the digestion and analysis steps without interruption. This continuous approach eliminates separate sampling and analysis steps, reducing overall analysis time while ensuring that every production batch is verified for magnetic impurity compliance, thereby maintaining battery quality consistency.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a standardized, efficient, and reliable analysis of magnetic impurities in lithium hydroxide monohydrate, ensuring that the end product meets the specifications required by lithium-ion battery manufacturers, thereby enhancing the quality and consistency of lithium-ion batteries.

Implementation Method 1

mixing a dried LHM sample and a first volume of deionized water in a laboratory glassware using a magnetic stir bar

Methodology Applied
Scientific EffectMagnetic stirring: Electromagnetic Stirring

Implementation Method 2

The magnetic stir bar in the centrifuge tube is acid digested using a second volume of deionized water and a strong acid

Methodology Applied
Scientific EffectAcid digestion: Oxidation

Implementation Method 3

The second LHM mixture is heated in the centrifuge tube at a predetermined heating temperature for a predetermined heating time

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES) or Inductively Coupled Plasma-Mass Spectrometry (ICP-MS)

Methodology Applied
Scientific EffectInductively Coupled Plasma-Optical Emission Spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20240426719A1Method for analyzing magnetic materials in lithium hydroxide monohydrate
Publication Date: 2024.12.26 ENERGYSOURCE MINERALS LLC
  • US20240426719A1 patent drawing

AI summary

The invention generally relates to a method for analyzing magnetic impurities and materials in lithium hydroxide monohydrate. Any magnetic materials (e.g., Cr, Fe, Co, Nd, Ni, Sm, and other rare earth elements) in the lithium hydroxide monohydrate (LHM) are recovered by a neodymium, glass-encased magnetic stir bar and then subjected to acid digestion. The digested LHM samples are analyzed using Inductively Coupled Plasma-Optical Emission Spectroscopy (ICP-OES) or Inductively Coupled Plasma-Mass Spectrometry (ICP-MS). The inventive method provides a standardized procedure for analyzing or measuring magnetic impurities in the LHM samples to determine if the LHM end product meets a lithium-ion battery manufacturer's specifications for battery-grade lithium hydroxide monohydrate.