Lithium Manganese Oxide Cathode with Reversible Phase Transition

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Solution Overview

Problem

Existing cathode active materials in lithium secondary batteries face challenges with irreversible structural changes during charging and discharging, limiting their ability to achieve high theoretical capacity and lifespan due to alkali ion desorption, which affects energy density and cycle stability.

Innovation Solution

A method involving the synthesis of sodium manganese oxide followed by ion-exchange with a lithium precursor to form lithium manganese oxide, utilizing hydrothermal or microwave processes and incorporating crystal water to induce reversible phase transitions, maintaining a two-dimensional layered crystal structure and allowing lithium insertion and desorption without structural collapse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional cathode active materials are used, then high energy density can be achieved, but irreversible structural changes occur during charging/discharging leading to limited lifespan

Engineering Contradiction:
Improveenergy densityVSAvoidlifespan
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical composition parameters of the cathode active material by incorporating specific metal elements (Ni, Co, Mn, Zn) in controlled ratios and introducing crystal water content (0.1-0.5 molecules per formula unit). This compositional parameter change enables reversible phase transitions during charging/discharging, resolving the contradiction between energy density and lifespan by allowing structural flexibility without collapse.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cathode active material with multiple metal elements (Ni, Co, Mn, Zn) and crystal water in a specific composite structure. This multi-component composite enables both high capacity (energy density) and structural stability (lifespan) through synergistic effects of different elements and reversible phase transitions.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If alkali ion desorption is increased to improve capacity, then energy density increases, but structural stability deteriorates leading to irreversible changes

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces dynamic reversibility to the cathode structure by enabling phase transitions that can switch between different structural states during charging/discharging. The crystal water and metal element composition allow the structure to dynamically adapt to ion insertion/extraction without permanent damage, maintaining stability while achieving high capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent incorporates crystal water and specific metal element combinations as a protective mechanism before structural collapse can occur. This pre-built structural buffer absorbs the stress of repeated ion desorption/insertion cycles, preventing irreversible structural changes while allowing high capacity operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Use of energy by moving object

If high voltage charging is applied to increase energy density, then capacity improves, but structural degradation accelerates

Engineering Contradiction:
Improveenergy densityVSAvoidstructural integrity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent modifies the structural parameters of the cathode material through controlled crystal water content and metal element ratios, creating a more resilient structure that can withstand high voltage charging. The compositional parameters are optimized to balance energy density achievement with structural integrity maintenance under high voltage conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a cathode active material with reversible phase transitions, maintaining high capacity and lifespan characteristics even after repeated charging and discharging, achieving capacity retention rates above 80% after 20 cycles and exhibiting excellent energy density and stability.

Implementation Method 1

the step (A) may include synthesizing the sodium manganese oxide by a hydrothermal synthesis in distilled water or a microwave process of the manganese precursor

Methodology Applied
Scientific EffectHydrothermal synthesis:

Implementation Method 2

the step (A) may include synthesizing the sodium manganese oxide by a hydrothermal synthesis in distilled water or a microwave process of the manganese precursor

Methodology Applied
Scientific EffectMicrowave heating: Microwave Radiation

Implementation Method 3

The step (B) may include preparing the lithium manganese oxide by performing ion-exchange between sodium and lithium of the sodium manganese oxide in an aqueous lithium precursor solution

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 4

A cathode active material containing the lithium manganese oxide may exhibit a reversible phase transition during charging/discharging

Methodology Applied
Scientific EffectPhase transition: Phase Change

Data Source

PatentUS12103861B2Method for preparing cathode active material
Publication Date: 2024.10.01 KOREA UNIV RES & BUSINESS FOUND
  • US12103861B2 patent drawing
  • US12103861B2 patent drawing
  • US12103861B2 patent drawing

AI summary

The inventive concept discloses a method for preparing a cathode active material containing a lithium manganese oxide exhibiting a reversible phase transition, and exhibiting electrochemical characteristics of the lithium manganese oxide through the reversible phase transition including (A) synthesizing a sodium manganese oxide using a manganese precursor, and (B) reacting the sodium manganese oxide with a lithium precursor to synthesize the lithium manganese oxide, or including (C) directly synthesizing the lithium manganese oxide.