Lithium Manganese Oxide Core-Shell Cathode Conductivity

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Solution Overview

Problem

Lithium manganese oxides with a spinel structure exhibit poor cycle and storage characteristics around 3V due to phase transition and volume changes, leading to actual capacity lower than theoretical capacity and low C-rate characteristics, making them difficult to apply effectively in electrochemical devices.

Innovation Solution

A cathode material composite with a core-shell structure of spinel-structured lithium manganese oxide, where the crystal structure transitions from cubic to tetragonal during discharging, and a conductive polymer is added to the surface of the shell to enhance electrical conductivity, improving capacity and life characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If spinel-structured lithium manganese oxide is used as cathode material, then thermal stability and inexpensiveness are improved, but capacity and cycle characteristics around 3V deteriorate due to phase transition and volume change

Engineering Contradiction:
Improvethermal stabilityVSAvoidcycle characteristics around 3V
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The cathode material is segmented into core and shell regions with different crystal structures. The core maintains cubic structure for high capacity, while the shell adopts tetragonal structure for stability around 3V, resolving the contradiction between capacity and cycle characteristics

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A composite cathode material is designed combining spinel-structured lithium manganese oxide with conductive polymer coating. The composite structure provides both thermal stability from the spinel core and improved electrochemical performance through the conductive shell, addressing both thermal stability and cycle characteristics requirements

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If spinel LiMn2O4 is used to achieve theoretical capacity around 3V, then capacity is improved, but phase transition induced by Jahn-Teller distortion causes poor cycle characteristics

Engineering Contradiction:
Improvecapacity around 3VVSAvoidphase transition stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

Different regions of the cathode material are given different local properties: the core region maintains cubic structure for high capacity utilization, while the shell region adopts tetragonal structure for phase stability, eliminating Jahn-Teller distortion effects at the operating voltage

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The crystal structure parameter is changed from cubic to tetragonal in the shell region, which alters the electronic and structural properties to prevent Jahn-Teller distortion and phase transition during charge-discharge cycles around 3V

Inventive Principle:
Principle #35Parameter changes

3Temperature

If conventional lithium manganese oxide is used, then thermal stability is maintained, but electrical conductivity is low resulting in poor rate characteristics

Engineering Contradiction:
Improvethermal stabilityVSAvoidrate characteristics
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

A composite structure is created by coating spinel lithium manganese oxide particles with conductive polymer. This composite material maintains the thermal stability of the oxide core while the conductive polymer shell provides efficient electron transport pathways, improving rate characteristics without sacrificing thermal stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive polymer acts as an intermediary between the electrically active lithium manganese oxide core and the current collector. It facilitates electron transport from the oxide particles to the current collector, improving electrical conductivity and rate characteristics while the oxide core maintains thermal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If volume change during charge/discharge is accommodated, then reaction involvement around 3V is improved, but short circuit between conductive material and current collector may occur

Engineering Contradiction:
Improvereaction involvement around 3VVSAvoidshort circuit risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A compliant conductive polymer shell is applied beforehand to cushion and accommodate the volume changes of the core particles during charge-discharge cycles. This pre-applied cushioning layer prevents direct contact between expanding particles and conductive additives, eliminating short circuit risks while maintaining good electrical contact

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell structure with conductive polymer enhances electrical conductivity, improving the capacity, life, and rate characteristics of electrochemical devices by ensuring higher involvement in reactions around 3V, thus overcoming the limitations of traditional lithium manganese oxides.

Implementation Method 1

a conductive polymer is added to the surface of the shell to enhance electrical conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the crystal structure transitions from cubic to tetragonal during discharging, and a conductive polymer is added to the surface of the shell

Methodology Applied
Scientific EffectPhase transition: Phase Change

Data Source

PatentUS10056604B2Cathode material composite having improved conductivity, cathode and electrochemical device having the same
Publication Date: 2018.08.21 LG ENERGY SOLUTION LTD
  • US10056604B2 patent drawing
  • US10056604B2 patent drawing

AI summary

The present disclosure refers to a cathode material composite having improved conductivity, and a cathode and electrochemical device having the cathode material composite. In accordance with one embodiment of the present disclosure, a conductive polymer is positioned on the surface of a shell present in the form of a tetragonal structure in the lithium manganese oxide, thereby enhancing electrical conductivity to be highly involved in reaction around 3V, and providing a conductive path to improve the capacity, life and rate characteristics of an electrochemical device.