Polycrystalline Lithium Manganese Oxide Particles for Battery Stability

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Solution Overview

Problem

Lithium manganese oxide batteries face limitations such as capacity fading due to Jahn-Teller distortion and manganese dissolution, which affect their cycle and high-temperature characteristics.

Innovation Solution

Polycrystalline lithium manganese oxide particles with a specific chemical formula, Li(1+x)Mn(2−x−y−f)Al(y)MfO(4−z), are synthesized using a dry method with a sintering aid to stabilize the structure and minimize non-uniform reactions, improving crystal growth at low temperatures and reducing manganese dissolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium manganese oxide with spinel crystal structure is used as cathode active material, then thermal stability and cost are improved, but capacity and cycle characteristics deteriorate

Engineering Contradiction:
Improvethermal stabilityVSAvoidcycle characteristics
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent modifies the chemical composition parameters of lithium manganese oxide by controlling the Li/Mn ratio to exceed stoichiometric ratio (Li/Mn > 1) and adjusting doping element concentrations. This parameter change stabilizes the spinel structure during cycling, preventing Jahn-Teller distortion and maintaining both thermal stability and improved cycle characteristics simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cathode material by doping lithium manganese oxide with transition metals (Ni, Co, Mn) and/or divalent/trivalent cations (Mg, Zn, Al, Ga). This composite approach combines the thermal stability of spinel LiMn2O4 with the structural stability provided by dopant elements, resolving the contradiction between thermal stability and cycle life

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If excessive Li is added to prevent site exchange between Li and Mn ions, then structural stability is improved, but capacity fading is reduced only partially

Engineering Contradiction:
Improvestructural stabilityVSAvoidcapacity fading
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent optimizes the Li content parameter to exceed stoichiometric amount (Li > Mn) and controls doping element parameters within specific ranges. This dual parameter optimization achieves complete prevention of Li-Mn site exchange and suppresses both Jahn-Teller distortion and Mn dissolution, fully resolving capacity fading while maintaining structural stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines excessive Li addition with multi-element doping (transition metals and/or divalent/trivalent cations) to create a composite structure. The dopant elements occupy Mn sites and stabilize the oxidation state, working synergistically with excess Li to prevent site exchange and suppress capacity fading mechanisms

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If Mn sites are substituted with transition metals or divalent and trivalent cations to control oxidation number, then phase transition is prevented, but capacity fading is reduced only partially

Engineering Contradiction:
Improvephase stabilityVSAvoidcapacity fading
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent precisely controls the doping concentration parameters within specific ranges (0.01 ≤ x ≤ 0.20 for transition metals, 0.01 ≤ y ≤ 0.20 for divalent/trivalent cations) combined with Li excess parameter (0.05 ≤ δ ≤ 0.20). This multi-parameter optimization simultaneously prevents phase transition and suppresses Mn dissolution, achieving complete capacity retention

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a multi-component composite material by combining Li-excess lithium manganese oxide with transition metal dopants and/or divalent/trivalent cation dopants. This composite structure provides dual functionality: phase stability from dopant-induced structural modification and capacity retention from suppressed Mn dissolution through optimized composition

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the life and charge/discharge capacity characteristics of lithium secondary batteries by stabilizing the structure and reducing manganese dissolution, leading to improved battery performance and stability.

Implementation Method 1

a method of preparing the polycrystalline lithium manganese oxide particles, in which secondary battery characteristics better than those of lithium manganese oxide prepared by a wet method may not only be obtained by a dry method with low production costs, but also crystals may be easily grown at low temperature

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS10236499B2Polycrystalline lithium manganese oxide particles, preparation method thereof, and cathode active material including the same
Publication Date: 2019.03.19 LG CHEM LTD
  • US10236499B2 patent drawing
  • US10236499B2 patent drawing

AI summary

Provided are polycrystalline lithium manganese oxide particles represented by Chemical Formula 1 and a method of preparing the same:Li(1+x)Mn(2−x−y−f)AlyMfO(4−z)  <Chemical Formula 1>where M is any one selected from the group consisting of boron (B), cobalt (Co), vanadium (V), lanthanum (La), titanium (Ti), nickel (Ni), zirconium (Zr), yttrium (Y), and gallium (Ga), or two or more elements thereof, 0≤x≤0.2, 0<y≤0.2, 0<f≤0.2, and 0≤z≤0.2.According to an embodiment of the present invention, limitations, such as the Jahn-Teller distortion and the dissolution of Mn2+, may be addressed by structurally stabilizing the polycrystalline lithium manganese oxide particles. Thus, life characteristics and charge and discharge capacity characteristics of a secondary battery may be improved.