Lithium Metal Anode With Gate Layers for Safety

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Solution Overview

Problem

Lithium metal batteries face safety issues due to high chemical reactivity and instability, leading to oxidation-reduction reactions and electrolyte evaporation, which complicates their use in modern portable devices requiring high energy density and reliable operation.

Innovation Solution

A lithium metal anode electrode is developed, comprising a lithium metal layer, metal gate layers, and a current collector layer with holes, where the metal gate layers alloy with lithium ions to form reaction paths, enhancing safety and energy density by preventing direct contact with the lithium metal and allowing controlled oxidation-reduction reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as anode material to achieve high energy density, then the battery energy density is improved, but the chemical stability and safety deteriorate due to high reactivity with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidchemical stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A metal gate layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This gate layer selectively allows lithium ions to pass through while blocking direct contact between the lithium metal and the electrolyte, thereby preventing harmful chemical reactions while maintaining high ion conductivity for energy storage functions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anode structure is segmented into multiple functional layers: the lithium metal layer for energy storage, the metal gate layer for ion transport and protection, and the current collector layer for electrical conduction. This segmentation allows each layer to perform its specific function while collectively resolving the contradiction between high energy density and chemical stability

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If lithium metal is used to achieve high capacity, then the battery capacity is improved, but the safety deteriorates due to oxidation-reduction reactions and electrolyte evaporation

Engineering Contradiction:
Improvebattery capacityVSAvoidsafety issues
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The metal gate layer serves as a protective intermediary that prevents direct interaction between the lithium metal and the electrolyte, thereby eliminating oxidation-reduction reactions and electrolyte evaporation while allowing lithium ion transport for high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The high reactivity of lithium metal, which causes safety issues, is converted into a benefit by using the metal gate layer to control and direct the chemical reactions. The gate layer allows selective ion passage while preventing harmful bulk reactions, transforming the reactive nature of lithium into a controlled energy storage mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If metal gate layers are added to prevent direct contact, then the safety is improved, but the device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The metal gate layer is designed with uniform composition and properties throughout, allowing it to consistently perform its protective and conductive functions. This homogeneity simplifies the design and manufacturing process while ensuring reliable safety performance across the entire battery structure

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium metal anode electrode enables the formation of a battery system with high energy density and improved safety by stabilizing the metal gate layers during charging, preventing unwanted reactions and ensuring the lithium metal layer operates under normal conditions, thus addressing the safety and stability concerns of lithium metal batteries.

Implementation Method 1

the metal gate layers alloy with lithium ions to form reaction paths

Methodology Applied
Scientific EffectAlloying:

Implementation Method 2

allowing controlled oxidation-reduction reactions

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Data Source

PatentEP2975673B1Lithium metal electrode
Publication Date: 2019.09.11 PROLOGIUM HLDG INC
  • EP2975673B1 patent drawingFigure 1A~1D
  • EP2975673B1 patent drawingFigure 2A~2D
  • EP2975673B1 patent drawingFigure 3A~3D

AI summary

A lithium metal electrode is disclosed in this invention. The lithium metal electrode includes a lithium metal layer, a plurality of gate layers and a current collector layer having a plurality of holes. The gate layers are disposed corresponding to the holes. The lithium metal layer and the gate layers are disposed correspondingly. The lithium metal layer is insulated via the gate layers and/or the current collector layer before formation. While the gate layers are alloyed with the lithium ions from the media such as the electrolyte, the alloyed gate layers may provide the ionic access for the lithium metal layer so that the lithium metal layer may feedback the lithium ions back to the chemical system of the electricity supply system. Also, at the same time, the potentials of all the gate layers may be kept equally to the potential of the lithium metal layer.