Lithium Metal Battery Elevated Temperature Operation

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Solution Overview

Problem

Lithium-metal batteries face challenges such as dendrite formation, high interfacial resistance, and slow lithium transport due to the reactivity and conductivity of lithium metal, which limits their operational stability and efficiency, especially at ambient temperatures.

Innovation Solution

An electrochemical cell system with a lithium metal anode and a solid ceramic or polymer composite separator, using an ionic liquid electrolyte with imidazolium and Li-TFSI salt, operated at elevated temperatures (up to 180°C) to enhance lithium ion conductivity and reaction kinetics, and a cathode with a stable active material like LiFePO4, improving lithium transport and interfacial reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as the negative electrode to achieve high specific energy, then energy density is improved, but dendrite formation and internal shorts occur during charging

Engineering Contradiction:
Improvespecific energyVSAvoidcell stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A solid electrolyte layer is introduced as an intermediary between the lithium metal negative electrode and the positive electrode. This solid electrolyte acts as a physical barrier that prevents dendrite penetration while still allowing lithium ion transport, thereby maintaining high energy density benefits while improving cell stability and preventing internal shorts

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state of the electrolyte from liquid to solid phase. This parameter change fundamentally alters the interaction between the electrolyte and lithium metal, preventing the morphological changes that lead to dendrite formation while maintaining ionic conductivity for lithium ion transport

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If lithium metal is used as the negative electrode, then energy density is improved, but lithium reacts with conventional oxide positive electrodes at lower voltage, limiting theoretical specific energy

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode material stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The solid electrolyte serves as a protective intermediary layer that prevents direct chemical reaction between lithium metal and the positive electrode materials. This allows the use of high-voltage positive electrode materials that would otherwise react with lithium metal, enabling access to higher theoretical specific energy while maintaining material stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If lithium metal is used as the negative electrode, then specific capacity is improved, but high interfacial resistance and slow lithium transport occur

Engineering Contradiction:
Improvelithium capacityVSAvoidlithium transport rate
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The solid electrolyte is designed with a porous structure that provides multiple pathways for lithium ion transport. This porous architecture increases the effective surface area for ion exchange and reduces transport resistance, enabling fast lithium ion conductivity while maintaining the high capacity benefits of lithium metal

Inventive Principle:
Principle #31Porous materials

4Quantity of substance

If lithium metal is used as the negative electrode, then specific capacity is improved, but morphology changes cause high surface area structures to form during charging

Engineering Contradiction:
Improvelithium capacityVSAvoidelectrode morphology
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The solid electrolyte acts as a morphology-stabilizing intermediary that constrains lithium deposition to uniform patterns. It prevents the formation of high surface area structures like dendrites and mossy lithium by providing a planar interface for lithium ion insertion, thereby maintaining electrode integrity during charging

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the mechanical properties of the electrolyte from liquid to solid phase, which fundamentally alters lithium deposition behavior. The solid phase provides mechanical constraint that prevents uncontrolled morphological changes while still allowing ionic transport, resulting in uniform lithium distribution

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elevated temperature operation improves lithium ion conductivity and reaction kinetics, reducing dendrite growth and increasing energy and power capabilities while maintaining stability and safety, enabling higher energy content and power delivery in lithium-metal batteries.

Implementation Method 1

an ionic liquid electrolyte with imidazolium and Li-TFSI salt

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

operated at elevated temperatures (up to 180°C) to enhance lithium ion conductivity and reaction kinetics

Methodology Applied
Scientific EffectThermal activation: Heating

Implementation Method 3

an electrochemical cell system with a lithium metal anode and a solid ceramic or polymer composite separator

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentEP3033798B1Elevated temperature li/metal battery system
Publication Date: 2020.01.22 ROBERT BOSCH GMBH
  • EP3033798B1 patent drawingFigure 1
  • EP3033798B1 patent drawingFigure 2

AI summary

In accordance with one embodiment an electrochemical cell system includes a housing, at least one electrochemical cell within the housing and including an anode including a form of lithium, and an ionic liquid electrolyte within a cathode, the cathode separated from the anode by a solid separator impervious to the ionic liquid electrolyte, a temperature sensor within the housing, and an environmental controller at least partially positioned within the housing and configured to maintain a temperature within the housing at least 50 °C above ambient based upon input from the temperature sensor.