Lithium Metal Negative Electrode Structure Against Buckling

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Solution Overview

Problem

Lithium secondary batteries face issues with electrode buckling and rupture due to the brittleness of copper current collectors at low negative electrode potentials, leading to deteriorated cycle characteristics.

Innovation Solution

A lithium secondary battery design featuring a negative electrode with a resin film laminated with a lithium metal layer, which provides flexibility and reduces stress, replacing traditional copper current collectors to prevent buckling and rupture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If copper is used as the current collector in lithium secondary batteries, then effective current collection is achieved, but the copper becomes brittle at low negative electrode potentials causing electrode buckling and rupture

Engineering Contradiction:
Improvecycle characteristicsVSAvoidcopper brittleness
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite current collector structure consisting of a copper foil base layer combined with a resin film layer. The copper foil provides excellent electrical conductivity and current collection, while the resin film provides flexibility and prevents brittleness. This composite structure resolves the contradiction by combining materials with complementary properties to achieve both effective current collection and resistance to buckling/rupture during cycling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies a resin film coating on the copper current collector to provide flexibility. The resin film acts as a protective layer that prevents the copper from becoming brittle and cracking during volume changes associated with lithium deposition and dissolution. This flexible film structure maintains electrode integrity while allowing the copper to perform its current collection function.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If lithium metal deposits and dissolves at the negative electrode during charging and discharging, then high capacity is achieved, but significant volume changes cause electrode buckling and breakage

Engineering Contradiction:
Improvelithium capacityVSAvoidelectrode stability
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The resin film coating on the copper current collector acts as a flexible buffer that accommodates the significant volume changes occurring during lithium deposition and dissolution. This flexible layer prevents the electrode from buckling or breaking while allowing the lithium metal to deposit and dissolve, thereby maintaining both high capacity and electrode structural stability during cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure of copper foil combined with resin film provides both the electrical conductivity needed for high lithium capacity and the mechanical flexibility needed to handle volume changes. The copper layer enables efficient lithium ion insertion/extraction while the resin film maintains structural integrity during the associated volume expansion and contraction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resin film-laminated lithium metal layer configuration enhances the battery's cycle characteristics by suppressing deterioration and increasing energy density while maintaining effective current collection.

Implementation Method 1

the negative electrode includes a resin film, and a lithium metal layer laminated with the resin film... copper becomes brittle in the state where the negative electrode potential is low. Since the embrittlement of copper accelerates the occurrence of electrode buckling, electrode rupture, etc.

Methodology Applied
Scientific EffectVolume change accommodation: Elasticity

Implementation Method 2

lithium metal deposits at the negative electrode during charging, and the lithium metal dissolves in the nonaqueous electrolyte during discharging, to release lithium ions

Methodology Applied
Scientific EffectDeposition and dissolution: Deposition (physical)

Implementation Method 3

a nonaqueous electrolyte having lithium-ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20240421283A1Lithium secondary battery
Publication Date: 2024.12.19 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240421283A1 patent drawing
  • US20240421283A1 patent drawing
  • US20240421283A1 patent drawing

AI summary

A lithium secondary battery including a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and a nonaqueous electrolyte having lithium-ion conductivity. At the negative electrode, lithium metal deposits during charging, and the lithium metal dissolves during discharging. The negative electrode includes a resin film, and a lithium metal layer laminated with the resin film.