Lithium Metal Negative Electrode Composite Layer Design

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Solution Overview

Problem

Lithium secondary batteries using lithium metal as a negative electrode face reduced capacity retention due to volume changes during charging and discharging, leading to deactivation of lithium metal and decreased performance.

Innovation Solution

A negative electrode configuration featuring a composite layer of lithium metal alloyed with a dissimilar metal, such as magnesium or bismuth, and a single lithium metal layer, where the dissimilar metal forms a solid solution or intermetallic compound with lithium, is used. This configuration is deposited on a current collector, with specific thickness ratios and lithium content to minimize cracking and electrolyte interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a lithium metal layer is used as a negative electrode active material, then high output voltage is achieved, but capacity retention rate is reduced due to volume change during charging and discharging

Engineering Contradiction:
Improveoutput voltageVSAvoidcapacity retention rate
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The negative electrode layer is segmented into multiple functional layers: a composite layer containing lithium metal and dissimilar metal particles, and a porous coating layer. This segmentation allows the lithium metal to be distributed within a matrix structure that accommodates volume changes, preventing deactivation while maintaining high output voltage

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A composite layer is formed by combining lithium metal with dissimilar metal particles (such as magnesium, bismuth, palladium, tin, silicon, gold, silver, platinum, zinc, aluminum, indium, strontium, barium, gallium, calcium, or germanium). This composite structure allows the dissimilar metal to form solid solutions or intermetallic compounds with lithium, accommodating volume expansion and contraction during charging-discharging cycles, thereby improving capacity retention while maintaining high output voltage

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the thickness of the single lithium metal layer is increased, then capacity is increased, but cracking and deactivation occur more frequently

Engineering Contradiction:
Improvelithium metal quantityVSAvoidcracking resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Different regions of the negative electrode are given different properties: the composite layer contains lithium metal distributed within a dissimilar metal matrix that provides structural support, while the porous coating layer provides additional protection. This local quality differentiation allows sufficient lithium quantity while preventing cracking through the distributed composite structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dissimilar metal particles are pre-distributed within the composite layer before lithium metal deposition, creating a pre-formed matrix structure that can accommodate subsequent lithium volume changes. This preliminary action prevents cracking by establishing a supportive framework before the lithium metal is fully in place

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances capacity retention and low-temperature output characteristics by reducing reaction resistance and cracking, thereby improving the overall performance and longevity of lithium secondary batteries.

Implementation Method 1

The dissimilar metal is an element that is able to form a solid solution with the lithium metal or an element that is able to form an intermetallic compound with the lithium metal

Methodology Applied
Scientific EffectSolid solution formation: Solid Solution Strengthening

Implementation Method 2

The dissimilar metal is an element that is able to form a solid solution with the lithium metal or an element that is able to form an intermetallic compound with the lithium metal

Methodology Applied
Scientific EffectIntermetallic compound formation: Chemical Bonding

Implementation Method 3

forming a composite layer including an alloy of lithium metal and dissimilar metal by vacuum-depositing the lithium metal and the dissimilar metal on the negative electrode current collector

Methodology Applied
Scientific EffectVacuum deposition: Physical Vapour Deposition

Data Source

PatentUS20230231112A1Negative electrode for lithium secondary battery and method for manufacturing negative electrode for lithium secondary battery
Publication Date: 2023.07.20 TOYOTA JIDOSHA KK
  • US20230231112A1 patent drawing

AI summary

A negative electrode for a lithium secondary battery includes a negative electrode current collector and a negative electrode layer. The negative electrode layer includes a composite layer and a single lithium metal layer. The composite layer includes, as a negative electrode active material, an alloy of lithium metal and dissimilar metal. The composite layer and the single lithium metal layer are arranged in this order from the negative electrode current collector. The dissimilar metal is an element that is able to form a solid solution with the lithium metal or an element that is able to form an intermetallic compound with the lithium metal.