Lithium-Metal Oxide Cathode Gradient and Ceramic Separator

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Solution Overview

Problem

Lithium secondary batteries face issues with thermal instability and safety due to metal component desorption at high temperatures and potential ignition from internal short circuits, particularly when using lithium transition metal oxide cathode active materials.

Innovation Solution

A lithium secondary battery design featuring a cathode with lithium-metal oxide having a continuous concentration gradient of metals between the core and surface, combined with a separation film coated with ceramic powders, enhances both lifespan and safety by preventing thermal runaway and external impact-induced ignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium transition metal oxide or composite oxide is used as a cathode active material, then the battery capacity is improved, but the battery becomes thermally unstable and unsafe at high temperatures

Engineering Contradiction:
Improvebattery capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The cathode active material is designed with a core-shell structure where the core region contains lithium transition metal oxide for high capacity, while the shell region contains lithium phosphate for thermal stability. This spatial differentiation of material composition allows the battery to simultaneously achieve high capacity from the core and thermal stability from the shell, resolving the contradiction between capacity and thermal stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a composite cathode active material consisting of lithium transition metal oxide and lithium phosphate in a core-shell configuration. This composite structure combines the high capacity characteristics of lithium transition metal oxide with the thermal stability of lithium phosphate, enabling the battery to maintain both high performance and safety under thermal stress.

Inventive Principle:
Principle #40Composite materials

2Productivity

If a forced internal short circuit occurs due to external impact, then the heating value inside the battery rapidly increases, but this causes ignition and safety failures

Engineering Contradiction:
Improveenergy densityVSAvoidignition resistance
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The lithium phosphate shell is预先 formed around the lithium transition metal oxide core to provide thermal cushioning before any short circuit or thermal runaway event occurs. This protective shell acts as a thermal barrier that absorbs and dissipates heat, preventing rapid temperature increase and ignition even when external impact causes internal short circuits, thus resolving the contradiction between energy density and ignition resistance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The lithium phosphate shell serves as an intermediary protective layer between the high-energy lithium transition metal oxide core and the external environment. During thermal runaway or short circuit events, this intermediary shell moderates the heat transfer and prevents direct contact between reactive materials, thereby preventing ignition while maintaining the high energy density of the core material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If metal component desorption occurs during storage at high temperature, then the cathode becomes thermally unstable, but this reduces battery lifespan

Engineering Contradiction:
Improvecathode active material compositionVSAvoidbattery lifespan
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The core-shell structure creates a stable shell region containing lithium phosphate that prevents metal component desorption from the core during high-temperature storage. This localized protective composition maintains the overall cathode structure integrity and prevents degradation, thereby extending battery lifespan while preserving the high-capacity core material composition.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite cathode active material combines lithium transition metal oxide with lithium phosphate in a core-shell structure. The lithium phosphate component provides structural stability and prevents metal desorption during thermal aging, ensuring long-term compositional stability and extending battery lifespan without sacrificing the high capacity characteristics of the lithium transition metal oxide core.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery exhibits improved lifespan and penetration safety, maintaining high capacity while preventing rapid heating and ignition, even under severe conditions.

Implementation Method 1

the separation film includes a base film, and a ceramic coating layer formed on at least one surface of the base film... preventing rapid heating and ignition

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

the cathode includes a cathode active material containing lithium-metal oxide of which at least one of metals has a continuous concentration gradient region between a core part and a surface part thereof

Methodology Applied
Scientific EffectConcentration gradient: Density Gradient

Data Source

PatentUS10381639B2Lithium secondary battery
Publication Date: 2019.08.13 SK ON CO LTD

AI summary

A lithium secondary battery including a cathode, an anode, and a separation film installed between the cathode and the anode, wherein the cathode includes a cathode active material containing lithium-metal oxide of which at least one of the metals has a continuous concentration gradient region between a core part and a surface part thereof, and the separation film includes a base film, and a ceramic coating layer formed on at least one surface of the base film, such that the lifespan property is significantly improved, while exhibiting excellent penetration safety.