Lithium Metal Oxide Coated Cathode for Battery Stability

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Solution Overview

Problem

Lithium ion batteries experience capacity loss and poor cycling life due to irreversible changes in cathode active materials during charging and discharging cycles, primarily caused by reactions with organic solvents, which affect the stability and conductivity of the materials.

Innovation Solution

A cathode composite material is developed by coating a lithium metal oxide layer with a monoclinic crystal structure onto the surface of lithium transition metal oxide particles, using a method that involves forming a composite precursor and reacting it with a lithium source chemical compound to create a core-shell structure, enhancing the chemical and thermal stability and preventing unwanted reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cathode active material is left untreated, then the manufacturing process is simple, but the cycling stability and capacity retention are poor due to irreversible structural changes and reactions with organic solvents

Engineering Contradiction:
Improvecycling stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer is formed on the cathode active material surface before battery assembly through a preliminary hydrothermal treatment process. This preliminary action prevents structural degradation and solvent reactions during subsequent cycling, improving reliability without requiring complex post-processing steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A lithium metal oxide coating layer is introduced as an intermediary between the cathode active material and the organic solvent electrolyte. This intermediate layer acts as a protective barrier that prevents direct harmful reactions while allowing lithium ion transport, thus improving cycling stability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a coating layer is applied to improve stability, then the chemical and thermal stability improve, but the electron conductivity may be reduced

Engineering Contradiction:
Improvechemical stabilityVSAvoidelectron migration
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The coating layer is designed with specific local properties: it provides chemical stability at the material-solvent interface while maintaining controlled electron conductivity through careful selection of lithium metal oxide composition and thickness, achieving different functional qualities in different aspects of the same structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The coating parameters including thickness, composition, and crystal structure are optimized to achieve the desired balance. By controlling these parameters, the coating provides sufficient chemical stability while maintaining adequate electron conductivity for battery performance

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If the cathode active material reacts with organic solvent during cycling, then the capacity loss occurs, but the reaction prevents unwanted side reactions

Engineering Contradiction:
Improveunwanted reactionsVSAvoidcapacity retention
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The lithium metal oxide coating serves as an intermediary layer that selectively interacts with the organic solvent, preventing direct harmful reactions with the cathode active material while allowing beneficial lithium ion exchange, thus protecting capacity retention

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cathode composite material improves the cycling stability and capacity retention of lithium ion batteries, maintaining discharge specific capacity even at high current rates, with the coating layer preventing electron migration and allowing lithium ion mobility, thus extending the battery's life cycle.

Implementation Method 1

the coating layer preventing electron migration

Methodology Applied
Scientific EffectElectron migration prevention:

Implementation Method 2

allowing lithium ion mobility

Methodology Applied
Scientific EffectIon mobility:

Data Source

PatentUS8906449B2Method for making cathode composite material for lithium ion batteries
Publication Date: 2014.12.09 HON HAI PRECISION INDUSTRY CO LTD
  • US8906449B2 patent drawing
  • US8906449B2 patent drawing
  • US8906449B2 patent drawing

AI summary

A method for making a cathode composite material of a lithium ion battery is disclosed. In the method, a composite precursor is formed. The composite precursor includes a cathode active material precursor and a coating layer precursor coated on a surface of the cathode active material precursor. The composite precursor is reacted with a lithium source chemical compound, to lithiate both the cathode active material precursor and the coating layer precursor in the composite precursor.