Lithium-Molybdenum Coated Cathode Particles for Battery Stability

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Solution Overview

Problem

Lithium secondary batteries face issues with non-uniform chemical structure and structural deformation in lithium-transition metal composite oxides, leading to capacity and life-span deterioration due to lithium precipitation and inadequate removal of impurities, which affects operational stability and electrochemical properties.

Innovation Solution

A cathode active material is developed using lithium-transition metal composite oxide particles with a hexagonal close-packed structure, incorporating a lithium-molybdenum-containing portion formed between primary particles, which is achieved through a method involving a molybdenum compound aqueous solution and heat-treatment without water-washing, enhancing structural integrity and electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If water washing is used to remove lithium salt impurities, then impurity removal is attempted, but impurities are not sufficiently removed and particle surface damages are caused

Engineering Contradiction:
Improveimpurity removal efficiencyVSAvoidparticle surface damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the washing parameter from water to organic solvent (acetonitrile, ethyl acetate, or a mixture), which fundamentally alters the interaction between the washing medium and the particle surface. This parameter change enables effective impurity removal while preventing particle surface damage that occurs with water washing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses organic solvents as a disposable washing medium that can be easily removed after washing. The solvent serves its purpose of removing impurities and then is discarded, leaving no residual damage to the particle surface unlike water which causes structural damage

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Quantity of substance

If lithium-transition metal composite oxide is used for high capacity, then capacity is improved, but non-uniformity in chemical structure occurs due to lithium precipitation

Engineering Contradiction:
Improvebattery capacityVSAvoidchemical structure uniformity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by forming a coating layer on the surface of the cathode active material particles. This coating has different composition and properties from the bulk material, creating a localized region that prevents lithium precipitation at the particle surface while maintaining the high-capacity bulk composition

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure by combining the lithium-transition metal composite oxide with a coating material formed from the organic solvent treatment. This composite structure integrates the high-capacity core material with a protective surface layer that maintains chemical structure uniformity

Inventive Principle:
Principle #40Composite materials

3Duration of action of stationary object

If repeated charging and discharging is performed to extend life-span, then usage duration is improved, but structural deformation or damages occur

Engineering Contradiction:
Improvebattery life-spanVSAvoidparticle structural integrity
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by forming a protective coating layer on the particle surface before the battery undergoes repeated charging and discharging. This pre-formed coating acts as a cushion that absorbs mechanical stress and prevents structural deformation during cyclic operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the surface properties of the particles through organic solvent treatment, creating a surface layer with different mechanical and chemical properties. This parameter change enhances the particle's resistance to structural deformation during repeated charging and discharging cycles

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the operational stability and electrochemical properties of lithium secondary batteries by protecting primary particle surfaces, reducing resistance at particle interfaces, and maintaining capacity and life-span retention during repeated charging and discharging.

Implementation Method 1

which is achieved through a method involving a molybdenum compound aqueous solution and heat-treatment

Methodology Applied
Scientific EffectHeat-treatment: Heat Treatment

Implementation Method 2

a lithium-molybdenum-containing portion having a hexagonal close-packed structure formed between the primary particles

Methodology Applied
Scientific EffectHexagonal close-packed structure formation: Close Packing

Implementation Method 3

protecting primary particle surfaces, reducing resistance at particle interfaces

Methodology Applied
Scientific EffectSurface protection:

Implementation Method 4

reducing resistance at particle interfaces, and maintaining capacity and life-span retention

Methodology Applied
Scientific EffectInterfacial resistance reduction:

Data Source

PatentEP4223702A1Cathode active material for lithium secondary battery and lithium secondary battery including the same
Publication Date: 2023.08.09 SK ON CO LTD
  • EP4223702A1 patent drawingFigure 1~2
  • EP4223702A1 patent drawingFigure 3
  • EP4223702A1 patent drawingFigure 4~5

AI summary

A cathode active material for a lithium secondary battery according to an embodiment of the present invention includes a plurality of a lithium-transition metal composite oxide particle having a shape of a secondary particle in which a plurality of primary particles are aggregated. The lithium-transition metal composite oxide particle includes a lithium-molybdenum-containing portion having a hexagonal close-packed structure formed between the primary particles.