Lithium Nickel Cathode Powder Composition for Lower Battery Resistance

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Solution Overview

Problem

Lithium ion batteries face increased resistance due to the generation of new surfaces when positive electrode active materials are crushed, which counteracts the intended reduction in resistance from increased reaction area.

Innovation Solution

A positive electrode active material with lithium nickel composite oxide powder is developed, where the D50 is 2.7 μm or less and the dR2 ratio is between 0.1 and 0.4, and the Ni ratio is 0.5 or more, with specific composition and crushing in an inert gas atmosphere to minimize resistance component generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the positive electrode active material is crushed to increase specific surface area, then the reaction area is increased, but new surfaces are generated that create resistance components

Engineering Contradiction:
Improvereaction areaVSAvoidresistance component
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling particle size (D50 ≤ 2.7 μm) and the dR2 ratio (0.1 ≤ dR2 ≤ 0.4) to optimize the balance between reaction area and resistance component generation. This quantitative parameter control resolves the contradiction by finding the optimal range where increased surface area does not proportionally increase resistance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining lithium nickel composite oxide with specific ratios of Ni (0.5 or more), Co, Mn, and doping elements (Al, Ti, Zr, Mo, W, Mg, Ca, Na, Fe, Cr, Zn, Si, Sn, B, Y, La, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Lu, Hf, Ta, Re, Pt, Pd, Ag, In, Ga, Ge, Se, Te). This composite structure modifies surface properties to reduce resistance component generation while maintaining high reaction area.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high nickel material is used to achieve high capacity, then the capacity is improved, but resistance component generation increases when crushed

Engineering Contradiction:
ImprovecapacityVSAvoidresistance component
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by using doping elements (Al, Ti, Zr, Mo, W, Mg, Ca, Na, Fe, Cr, Zn, Si, Sn, B, Y, La, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Lu, Hf, Ta, Re, Pt, Pd, Ag, In, Ga, Ge, Se, Te) at specific sites within the lithium nickel composite oxide structure. These dopants locally modify the material properties at particle surfaces and interfaces, reducing resistance component generation in high nickel materials while preserving bulk capacity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent combines high nickel content (0.5 or more) with multiple other elements (Co, Mn, and doping elements) to create a composite material structure. This composite approach allows the material to achieve high capacity from the nickel content while the other elements suppress resistance component generation, particularly at particle surfaces generated during crushing.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces battery resistance by balancing the increased reaction area with minimized resistance component generation, enhancing battery performance.

Implementation Method 1

R represents a ratio of a height of a second peak with respect to a height of a first peak in an absorption spectrum of oxygen by X-ray absorption fine structure spectroscopy

Methodology Applied
Scientific EffectX-ray absorption fine structure spectroscopy: X-Ray

Data Source

PatentUS20240047672A1Positive electrode active material, positive electrode, lithium ion battery, and method for producing positive electrode active material
Publication Date: 2024.02.08 TOYOTA JIDOSHA KK
  • US20240047672A1 patent drawing
  • US20240047672A1 patent drawing

AI summary

The positive electrode active material includes a lithium nickel composite oxide powder. The positive electrode active material has a relationship of the formula (1) “0.1≤d×R×≤0.4” and the formula (2) “d≤2.7”. In formulae (1) and (2), d has units of μm. d represents D50 of the lithium nickel composite oxide powder. R is a dimensionless quantity. R represents a ratio of a height of a second peak with respect to a height of a first peak in an absorption spectrum of oxygen by X-ray absorption fine structure spectroscopy. The first peak has a peak top within 529 eV to 530 eV. The second peak has a peak top within 533 eV to 534 eV.