Lithium Nickel Cathode Material With Stable Surface Lithium Distribution

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Solution Overview

Problem

Lithium nickel composite oxide positive electrode active materials for lithium secondary batteries face issues with lithium ion deficiencies due to incomplete reaction during calcination, leading to low initial charging and discharging efficiency and cycle characteristics.

Innovation Solution

A positive electrode active material with a lithium metal composite oxide containing Ni and elements like Co, Mn, or Fe, with a layered rock-salt structure, where the lithium compound is evenly distributed to minimize lithium ion deficiencies, achieved through a calcining and mixing process that ensures adequate BET specific surface area and lithium distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If water wash treatment is applied to remove unreacted lithium compound, then purity is improved, but lithium ion deficiencies occur on crystal surface leading to deteriorated capacity

Engineering Contradiction:
Improvepurity of positive electrode active materialVSAvoidcycle characteristics of lithium secondary battery
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention changes the washing parameters by controlling the washing temperature to be 90°C or higher, which selectively removes unreacted lithium compound while preserving the lithium ions in the crystal structure. This temperature parameter change resolves the contradiction by enabling effective purification without causing lithium ion deficiencies on the crystal surface.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If no washing treatment is applied, then cycle characteristics are improved, but unreacted lithium compound remains leading to low initial charging and discharging efficiency

Engineering Contradiction:
Improvecycle characteristics of lithium secondary batteryVSAvoidinitial charging and discharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention introduces temperature as a critical parameter for the washing process, specifying 90°C or higher. This parameter change enables the washing treatment to selectively remove unreacted lithium compound without damaging the crystal structure, thereby achieving both high initial charging and discharging efficiency and good cycle characteristics.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If calcination is performed to produce positive electrode active material, then reaction completeness is improved, but unreacted lithium compound remains due to incomplete reaction

Engineering Contradiction:
Improvereaction completeness in calcining stepVSAvoidpurity of positive electrode active material
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention extracts the unreacted lithium compound from the positive electrode active material through a controlled washing process. By using water at 90°C or higher, the unreacted lithium compound is selectively dissolved and removed, achieving high purity material while maintaining the integrity of the crystal structure and lithium ion content.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in lithium secondary batteries with improved initial charging and discharging efficiency and high cycle retention rates by maintaining a stable lithium distribution and increasing the reaction area for ion insertion and desorption.

Implementation Method 1

In the calcining step, the metal composite compound reacts with the lithium compound, and a positive electrode active material is produced

Methodology Applied
Scientific EffectCalcination reaction: Chemical Bonding

Implementation Method 2

increasing the reaction area for ion insertion and desorption

Methodology Applied
Scientific EffectIon insertion and desorption: Absorption (physical)

Data Source

PatentUS20240282955A1Positive electrode active material for lithium secondary battery, positive electrode for lithium secondary battery, lithium secondary battery, and method for producing positive electrode active material for lithium secondary battery
Publication Date: 2024.08.22 SUMITOMO METAL MINING CO LTD
  • US20240282955A1 patent drawing
  • US20240282955A1 patent drawing
  • US20240282955A1 patent drawing

AI summary

In a spectrum obtained by X-ray photoelectron spectroscopy measurement of surfaces of particles of the positive electrode active material for the lithium secondary battery, the positive electrode active material has a peak X derived from a Li element having a peak top at 54.5±3.0 eV; when, upon waveform separation of the peak X derived from the Li element into a peak (A) having a peak top at 53.5±1.0 eV and a peak (a) having a peak top at 55.5±1.0 eV, an atomic ratio calculated from the peak (A), a peak derived from the Ni element, and a peak derived from the element M is defined as Li(A)/(Ni+M), and the BET specific surface area of the positive electrode active material for the lithium secondary battery measured by a nitrogen adsorption method is defined as PS, the value of {Li(A)/(Ni+M)}/PS is 0.4 to 2.6 g/m2.