Lithium Nickel Complex Oxide Electrode for High Capacity Batteries

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Solution Overview

Problem

Lithium nickel complex oxides in lithium ion secondary batteries face challenges with high irreversible capacity, low initial charge/discharge efficiency, and inferior rate characteristics, which hinder their performance in high-capacity and high-output applications, especially in large-scale batteries for electric vehicles.

Innovation Solution

A hexagonal lithium nickel complex oxide with a specific composition and crystal structure, represented by the formula LixNi1−y−zCoyMzO2, is developed, where the lithium occupancy rate is at least 98.7% and the crystallite diameter is between 50 to 300 nm, achieved through optimal calcination conditions and control of compositional ratios, enhancing crystal structure perfection and reducing irreversible capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium nickel complex oxide is used as positive electrode active material to achieve high capacity, then the theoretical capacity is high, but the irreversible capacity is high and initial charge/discharge efficiency is low

Engineering Contradiction:
Improvetheoretical capacityVSAvoidirreversible capacity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by precisely controlling the lithium occupancy rate (≥98.7%) and crystallite diameter (50-300 nm) of the lithium nickel complex oxide. By optimizing these physical and chemical parameters, the material achieves both high theoretical capacity and low irreversible capacity, resolving the contradiction between capacity quantity and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium nickel complex oxide is used to achieve high capacity, then the energy density is improved, but the rate characteristic is poor

Engineering Contradiction:
ImprovecapacityVSAvoidrate characteristic
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent applies local quality by creating a specific crystallite size distribution (50-300 nm) within the lithium nickel complex oxide structure. This localized structural optimization ensures that regions with appropriate crystallite sizes are present to facilitate fast ion transport, thereby improving rate characteristics while maintaining high overall capacity.

Inventive Principle:
Principle #3Local quality

3Reliability

If lithium cobalt complex oxide is used as positive electrode active material to achieve high voltage and high energy density, then the battery performance is excellent, but the cost is high due to expensive cobalt compounds

Engineering Contradiction:
Improvebattery performanceVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies this principle by substituting expensive cobalt with cheaper nickel as the primary metal in the complex oxide structure. While nickel has some drawbacks, the patent overcomes these through precise structural control (lithium occupancy ≥98.7%, crystallite diameter 50-300 nm), achieving acceptable performance at lower cost, effectively using a cheaper material to replace the expensive one.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Object-affected harmful factors

If lithium manganese complex oxide is used as positive electrode active material to reduce cost and improve safety, then the thermal stability is excellent, but the theoretical capacity is only about one-half that of lithium cobalt complex oxide

Engineering Contradiction:
Improvethermal stability and safetyVSAvoidtheoretical capacity
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent applies composite materials by creating a lithium nickel complex oxide with specific structural characteristics (high lithium occupancy, controlled crystallite size) that combines the advantages of different materials. The resulting material achieves both high capacity and improved safety characteristics, effectively creating a composite-like performance through controlled composition and structure.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a positive electrode active material with high capacity, low irreversible capacity, and excellent initial charge/discharge efficiency, suitable for both small portable devices and high-output applications like electric vehicles, with improved thermal stability and safety.

Implementation Method 1

Materials capable of the extraction insertion of lithium are used for the positive electrode and negative electrode materials of lithium ion secondary batteries

Methodology Applied
Scientific EffectExtraction insertion of lithium: Ion Exchange

Implementation Method 2

a calcination step of calcining the obtained lithium mixture at a temperature of 720 to 830° C. in an oxygen atmosphere thereby obtaining a lithium nickel complex oxide

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS10084188B2Positive electrode active substance for nonaqueous electrolyte secondary cell, method for producing same, and nonaqueous electrolyte secondary cell using positive electrode active substance
Publication Date: 2018.09.25 SUMITOMO METAL MINING CO LTD
  • US10084188B2 patent drawing
  • US10084188B2 patent drawing

AI summary

A positive electrode active material is provided that has a high capacity, a low irreversible capacity, an excellent initial charge/discharge efficiency, and excellent rate characteristics. This positive electrode active material comprises a hexagonal lithium nickel complex oxide having a layer structure and represented by the general formula LixNi1−y−zCoyMzO2 (0.98≤x≤1.04, 0.25≤y≤0.40, 0≤z≤0.07, and M is at least one element selected from Al, Ti, Mn, Ga, Mg, and Nb), wherein a lithium occupancy rate in a lithium main layer as obtained by Rietveld analysis from the x-ray diffraction pattern is at least 98.7%, and a crystallite diameter as calculated from the peak for the (003) plane in x-ray diffraction is 50 to 300 nm.