Lithium Niobate Optical Modulator DC Drift Suppression

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Solution Overview

Problem

The DC drift phenomenon in optical modulators, which affects the stability and longevity of optical modulators, particularly in high-speed applications, is a significant challenge that existing technologies struggle to fully address without relying on special lithium niobate crystal doping with P or Cl.

Innovation Solution

The optical modulator design incorporates a substrate with ridge-shaped optical waveguides, a buffer layer, and a DC part with strategically positioned bias electrodes and waveguide layer removal areas to prevent mobile ion movement, thereby reducing DC drift and enhancing long-term stability without the need for doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a Mach-Zehnder optical modulator using Ti diffusion in lithium niobate single-crystal substrate is used, then high-speed modulation (40 Gb/s or higher) is achieved, but the device length becomes very long (about 10 cm)

Engineering Contradiction:
Improvemodulation speedVSAvoiddevice length
Core Design Contradiction:
SpeedVSLength of stationary object

Solution Approach 1:

The patent changes the material parameter from lithium niobate single-crystal substrate to lithium niobate film, and changes the waveguide formation method from Ti diffusion to proton exchange or ion exchange. These parameter changes enable achieving high-speed modulation (40 Gb/s or higher) while significantly reducing the device length to several centimeters or less, resolving the contradiction between modulation speed and device length.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If DC bias is applied to the optical waveguide, then the optical modulator operates, but DC drift occurs causing output light to change over time

Engineering Contradiction:
Improveoperational capabilityVSAvoidoutput light stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent introduces a buffer layer as an intermediary between the optical waveguide and the DC bias electrode. This buffer layer prevents direct contact between the electrode and waveguide, thereby preventing mobile ion movement and DC drift while still allowing the DC bias to be applied for operation. This resolves the contradiction between operational capability and output light stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If lithium niobate crystal is doped with P or Cl to suppress DC drift, then mobile ions are immobilized, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveDC drift suppressionVSAvoidcrystal doping process
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts the DC drift suppression function from the crystal substrate itself (by removing the need for P or Cl doping) and implements it through a separate buffer layer structure. This separates the optical waveguide function from the DC drift suppression function, allowing standard lithium niobate film to be used without complex doping processes while still achieving effective DC drift suppression.

Inventive Principle:
Principle #2Taking out (Extraction)

4Volume of stationary object

If lithium niobate film is used instead of single-crystal substrate, then device size and driving voltage are reduced, but DC drift becomes more problematic

Engineering Contradiction:
Improvedevice sizeVSAvoidDC drift
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent introduces a buffer layer as an intermediary between the lithium niobate film waveguide and the DC bias electrode. This buffer layer prevents mobile ion movement in the film that would cause DC drift, while allowing the compact film-based structure to maintain its size and voltage advantages. This resolves the contradiction between compact size and DC drift stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces DC drift, enabling stable and long-term control of optical modulators, particularly those using lithium niobate films, by preventing mobile ion movement and maintaining high-frequency characteristics with reduced wavelength chirp and low voltage operation.

Implementation Method 1

a waveguide layer including first and second optical waveguides formed of an electro-optic material film formed on the substrate

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 2

a buffer layer covering at least upper surfaces of the first and second optical waveguides; a first bias electrode opposed to the first optical waveguide through the buffer layer; and a second bias electrode provided adjacent to the first bias electrode... a waveguide layer removal area in which at least part of the waveguide layer is removed is provided at least under a first electrode isolation area between the first and second bias electrodes

Methodology Applied
Scientific EffectIon movement prevention:

Data Source

PatentUS11366344B2Optical modulator
Publication Date: 2022.06.21 TDK CORP
  • US11366344B2 patent drawing
  • US11366344B2 patent drawing
  • US11366344B2 patent drawing

AI summary

An optical modulator includes: a substrate; a waveguide layer including first and second optical waveguides formed of an electro-optic material film on the substrate to have a ridge shape and to be disposed adjacent to each other; an RF part that applies a modulated signal to the optical waveguides; and a DC part that applies a DC bias to the optical waveguides. The DC part includes: a buffer layer covering at least upper surfaces of the optical waveguides; a first bias electrode opposed to the first optical waveguide through the buffer layer; and a second bias electrode provided adjacent to the first bias electrode. A first DC bias voltage is applied between the first and second bias electrodes. A waveguide layer removal area in which at least part of the waveguide layer is removed is provided at least under an area between the first and second bias electrodes.