YX-Cut Lithium Niobate XBAR for Spurious Mode Suppression

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Solution Overview

Problem

Current RF filters using acoustic wave resonators are not well-suited for higher frequency communications networks, particularly those proposed for future wireless communications beyond the current LTE specification, as they struggle to maintain performance in frequencies above 3 GHz and up to 28 GHz.

Innovation Solution

The development of transversely-excited film bulk acoustic resonators (XBARs) using rotated Y-X cut lithium niobate, which incorporate a specific IDT sidewall angle to control spurious modes and improve performance, enabling the design of high-power RF filters suitable for millimeter-wave frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional acoustic wave resonators are used for RF filters, then they work well for current LTE frequencies, but they cannot maintain performance for higher frequencies above 3 GHz up to 28 GHz

Engineering Contradiction:
Improvefrequency range adaptabilityVSAvoidperformance stability at high frequency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the crystal cut parameters from conventional orientations to specifically rotated Y-X cut lithium niobate with rotation angles between 0-60 degrees. This parameter change in crystal orientation enables the resonator to achieve both high piezoelectric coupling and suppression of spurious modes, making it adaptable to higher frequencies while maintaining performance stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces controllable spurious mode suppression through dynamic adjustment of IDT sidewall angles and exploration of multiple rotation angles. This allows the system to adapt to different frequency requirements by optimizing the crystal rotation angle, enabling the filter to maintain reliability across the 3 GHz to 28 GHz range

Inventive Principle:
Principle #15Dynamics

2Reliability

If IDT sidewall angle is optimized to control spurious modes, then spurious modes are minimized and piezoelectric coupling is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improvespurious mode controlVSAvoidIDT sidewall angle precision
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the IDT sidewall angle as a key parameter to control spurious modes. By carefully selecting and controlling this geometric parameter during fabrication, the design achieves enhanced spurious mode suppression and improved piezoelectric coupling without requiring complex additional structures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent focuses on optimizing specific critical parameters (IDT sidewall angle and crystal rotation angle) rather than controlling all geometric parameters perfectly. This partial optimization approach achieves sufficient spurious mode control while avoiding the need for excessively complex manufacturing precision across all dimensions

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

XBARs on rotated Y-X cut lithium niobate provide enhanced performance by minimizing spurious modes and achieving high piezoelectric coupling, enabling the design of filters with wider bandwidth and improved power handling for next-generation wireless communication systems.

Implementation Method 1

A resonator includes an interdigital transducer (IDT) configured to excite a primary shear acoustic mode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

A resonator includes an interdigital transducer (IDT) configured to excite a primary shear acoustic mode in a piezoelectric plate

Methodology Applied
Scientific EffectPiezoelectric effect: Converse Piezoelectric Effect

Data Source

PatentUS11239822B2Transversely-excited film bulk acoustic resonator using YX-cut lithium niobate for high power applications
Publication Date: 2022.02.01 MURATA MFG CO LTD
  • US11239822B2 patent drawing
  • US11239822B2 patent drawing
  • US11239822B2 patent drawing

AI summary

Acoustic resonator devices, filters, and methods are disclosed. An acoustic resonator includes a substrate and a lithium niobate (LN) plate having front and back surfaces and a thickness ts. The back surface faces the substrate. A portion of the LN plate forms a diaphragm spanning a cavity in the substrate. An interdigital transducer (IDT) is on the front surface of the LN plate with interleaved fingers of the IDT on the diaphragm. The LN plate and the IDT are configured such that a radio frequency signal applied to the IDT excites a shear primary acoustic wave in the diaphragm. Euler angles of the LN plate are [0°, β, 0°], where 0≤β≤60°. A thickness of the interleaved fingers of the IDT is greater than or equal to 0.8 ts and less than or equal to 2.0 ts.