Lithium Composite Oxide Interface Design for Stable High-Capacity Cathodes

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Solution Overview

Problem

Current lithium secondary batteries face challenges in achieving stability and electrical characteristics due to issues like cation mixing, structural instability, and side reactions in positive electrode materials.

Innovation Solution

A lithium composite oxide is developed with primary and secondary particles, where niobium-containing oxides are present at the interface between primary particles and the surface of secondary particles, enhancing lithium ion diffusion and stabilizing the crystal structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Ni content in positive electrode active material is increased to achieve high capacity characteristics, then discharge capacity is improved, but structural instability occurs due to Li/Ni cation mixing

Engineering Contradiction:
Improvedischarge capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by introducing a concentration gradient of Ni content within particles, where the surface region has lower Ni content (reducing cation mixing and improving stability) while the inner region maintains high Ni content (providing high capacity). This spatial variation in composition resolves the contradiction between capacity and stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure with two distinct regions: a surface region with lower Ni content and an inner region with high Ni content. This composite approach allows the material to simultaneously exhibit the stability characteristics of low-Ni regions and the high capacity characteristics of high-Ni regions.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If Li/Ni cation mixing is intensified to achieve high capacity, then discharge capacity increases, but Li by-products are generated causing gelation and gas generation

Engineering Contradiction:
Improvedischarge capacityVSAvoidLi by-products
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent reduces Li by-product generation by creating a surface region with lower Ni content, which minimizes cation mixing at the particle surface where electrolyte contact occurs. This local compositional adjustment prevents the formation of harmful Li by-products while preserving high capacity in the inner region.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If Ni-rich positive electrode active materials are used to achieve high capacity, then discharge capacity is improved, but rate characteristics deteriorate

Engineering Contradiction:
Improvedischarge capacityVSAvoidrate characteristics
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent improves rate characteristics by creating a surface region with lower Ni content and higher conductivity, which facilitates fast ion transport. The inner region maintains high Ni content for capacity. This spatial differentiation allows the material to exhibit both high capacity and good rate characteristics.

Inventive Principle:
Principle #3Local quality

4Quantity of substance

If Ni-rich positive electrode active materials are used to achieve high capacity, then discharge capacity is improved, but stability at high temperature deteriorates

Engineering Contradiction:
Improvedischarge capacityVSAvoidstability at high temperature
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent enhances high-temperature stability by concentrating high Ni content in the inner region while maintaining a surface region with lower Ni content that is more resistant to thermal degradation. This spatial distribution allows the material to maintain both high capacity and thermal stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium composite oxide improves the stability and electrical characteristics of the positive electrode material, reducing side reactions and maintaining performance even at high temperatures.

Implementation Method 1

primary particles enabling lithium intercalation and deintercalation

Methodology Applied
Scientific EffectIntercalation/Deintercalation:

Implementation Method 2

materials enabling reversible intercalation/deintercalation of lithium ions

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 3

there is a niobium (Nb)-containing oxide in at least a part of a region selected from the interface between the primary particles and the surface of the secondary particle

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 4

improving the stability of a crystal structure

Methodology Applied
Scientific EffectCrystal structure stabilization:

Implementation Method 5

by inhibiting interfacial side reactions in the lithium composite oxide

Methodology Applied
Scientific EffectSurface treatment: Coatings

Data Source

PatentUS20250062340A1Lithium composite oxide and lithium secondary battery comprising the same
Publication Date: 2025.02.20 ECOPRO BM CO LTD
  • US20250062340A1 patent drawing
  • US20250062340A1 patent drawing
  • US20250062340A1 patent drawing

AI summary

The present invention relates to a lithium composite oxide having improved stability and electrical characteristics as a positive electrode material by inhibiting an interfacial side reaction in the lithium composite oxide and improving the stability of a crystal structure and ion conductivity, and a lithium secondary battery including the same.