Lithium-Oxygen Battery Electrode with Insulator Particles

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Solution Overview

Problem

Lithium-oxygen batteries face challenges such as limited practical capacity compared to theoretical capacity, dendrite formation, moisture protection, achieving high specific energy and power levels, and reducing hysteresis between charge and discharge voltages, which hinder their commercial viability for electric vehicles.

Innovation Solution

Incorporating a porous positive electrode with a conductive matrix and insulator particles that allow for the formation and deposition of Li2O2, reducing electron transport blockage and enhancing capacity by providing a pathway for continued discharge product growth, while using a porous separator and electrolyte solution to facilitate reversible reactions with oxygen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a high-capacity positive electrode active material is used to increase specific energy, then the theoretical specific energy increases, but the practical capacity is limited due to electron transport blockage by discharge products

Engineering Contradiction:
Improvespecific energyVSAvoidpractical capacity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs a porous positive electrode structure with controlled porosity (40-80%) to accommodate discharge products like Li2O2 within the porous matrix. This porous architecture prevents electron transport blockage by providing continuous conductive pathways through the electrode, thereby maintaining high practical capacity while utilizing high-capacity active materials for increased specific energy.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses composite materials combining conductive components (carbon black, graphite, conductive polymers) with active materials in a porous matrix. This composite structure ensures continuous electron transport pathways while accommodating high-capacity active materials, resolving the contradiction between theoretical specific energy and practical capacity by maintaining electrical conductivity throughout the electrode.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal is used in the negative electrode to increase specific capacity, then the specific capacity increases, but dendrite formation occurs which reduces reliability

Engineering Contradiction:
Improvespecific capacityVSAvoiddendrite formation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a porous separator structure that allows uniform lithium ion distribution during deposition. The porous architecture prevents localized stress concentration that leads to dendrite formation, enabling the use of lithium metal for high specific capacity while maintaining reliability by suppressing dendrite growth through uniform ion flux distribution.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If the positive electrode porosity is increased to allow discharge product formation, then the capacity increases, but the electron transport capability decreases

Engineering Contradiction:
ImprovecapacityVSAvoidelectron transport
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent uses composite materials combining conductive components (carbon black, graphite, conductive polymers) with active materials in a porous matrix. This composite structure ensures continuous electron transport pathways even at high porosity (40-80%), resolving the contradiction between capacity and electron transport by providing dual functionality: space for discharge products and pathways for electron conduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating regions with different properties within the electrode: porous regions for discharge product accommodation and conductive regions for electron transport. This spatial differentiation allows the electrode to simultaneously achieve high capacity through porosity and maintain electron transport capability through conductive pathways.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inclusion of insulator particles in the porous electrode matrix increases the battery's practical capacity, reduces electron transport barriers, and improves round-trip efficiency, enabling higher specific energy storage and extended cycle life.

Implementation Method 1

a porous positive electrode with a conductive matrix and insulator particles that allow for the formation and deposition of Li2O2

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

using a porous separator and electrolyte solution to facilitate reversible reactions with oxygen

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS9531047B2Metal/oxygen battery with growth promoting structure
Publication Date: 2016.12.27 ROBERT BOSCH GMBH
  • US9531047B2 patent drawing
  • US9531047B2 patent drawing
  • US9531047B2 patent drawing

AI summary

In one embodiment, an electrochemical cell includes a negative electrode, a porous separator adjacent to the negative electrode, and a positive electrode separated from the negative electrode by the porous separator, the positive electrode including a conductive matrix and a plurality of insulator particles extending from the conductive matrix.